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{"title":"Large Capacity Cement Production Line 100TPD To 3000TPD Long Service Life","imgUrl":"https:\/\/img.silkroadsl.com\/nimg\/b8\/50\/f3518144ff71c89b75f6d71b49e8-200x200-1\/large_capacity_cement_production_line_100tpd_to_3000tpd_long_service_life.jpg","attrs":{"Brand Name":"ZK Corp","Model Number":"Rotary Kiln Cement Plant","Certification":"ISO,CE","Place of Origin":"CHINA"}}
{"title":"Dry Type Cement Production Line , Cement Factory Machine 50 T\/D - 1500 T\/D","imgUrl":"https:\/\/img.silkroadsl.com\/nimg\/17\/a7\/fe17238d77f8fec5faf205dba762-200x200-1\/dry_type_cement_production_line_2c_cement_factory_machine_50_t_2fd_1500_t_2fd.jpg","attrs":{"Brand Name":"zk","Certification":"ISO,CE","Place of Origin":"CHINA","Minimum Order Quantity":"1 Set"}}
{"title":"Small White Cement Plant , Mini Cement Plant Low Power Consumption","imgUrl":"https:\/\/img.silkroadsl.com\/nimg\/c6\/3d\/19eaf77394f075dd95ee81cdf6e4-200x200-1\/small_white_cement_plant_2c_mini_cement_plant_low_power_consumption.jpg","attrs":{"Brand Name":"ZK CORP","Model Number":"cement production plant","Certification":"ISO,CE","Place of Origin":"CHINA"}}
{"title":"Complete Cement Production Line 100-300 TPD For Grinding Powder Processing","imgUrl":"https:\/\/img.silkroadsl.com\/nimg\/2c\/6b\/6c8bd1f923e7d7ce5189c565d4b2-200x200-1\/complete_cement_production_line_100_300_tpd_for_grinding_powder_processing.jpg","attrs":{"Brand Name":"ZK","Model Number":"Complete Cement Production Line","Certification":"ISO,CE","Place of Origin":"CHINA"}}
{"title":"High Productivity Cement Production Line , Cement Grinding Plant Easy Operation","imgUrl":"https:\/\/img.silkroadsl.com\/nimg\/00\/8a\/03ffd1a403eb40f72c99a4a4150c-200x200-1\/high_productivity_cement_production_line_2c_cement_grinding_plant_easy_operation.jpg","attrs":{"Brand Name":"ZK CORP","Model Number":"Cement Clinker Grinding Plant","Certification":"ISO,CE","Place of Origin":"China"}}
{"title":"Energy Saving Cement Production Line\/Rotary Kiln Environmental Protection from","imgUrl":"https:\/\/img.silkroadsl.com\/nimg\/3f\/5f\/c28f52166812148d2ceb3b792c5d-200x200-1\/energy_saving_cement_production_line_2frotary_kiln_environmental_protection_from_50t_2fd_to_3000t_2fd.jpg","attrs":{"Brand Name":"ZK","Model Number":"\u03a62.5\u00d740-\u03a64.3\u00d760","Certification":"CE ISO Certification","Place of Origin":"China"}}
100tpd To 3000tpd Rotary Kiln Cement Plant/Cement Kiln/Cement Making Machinery
Process of Cement Production Plant: 1. Raw Materials The main raw materials used in the cement manufacturing process are limestone, sand, shale, clay, and iron ore. The main material limestone is usually mined on site while the other minor materials may be mined either on site or in nearby quarries. Another source of raw materials is industrial by-products.
2. Raw Material Preparation Mining of limestone requires the use of drilling and blasting techniques. Blasting produces materials in a wide range of sizes from approximately 1.5 meters in diameter to small particles less than a few millimeters in diameter. Material is loaded at the blasting face into trucks for transportation to the crushing plant. Through a series of crushers and screening, the limestone is reduced to a size less than 100 mm. Depending on size, the minor materials (sand, shale, clay, and iron ore) may or may not be crushed before being stored in separate areas.
3. Crushing and Pre-homogenization Most of the raw materials must be first crushed before being used to make cement. These raw materials include limestone, clay, iron ore, coal and etc. Limestone is the largest amount of raw materials to make cement. According to the raw materials' different particles and hardness, there are many crushers used in crushing these raw materials, such as jaw crusher, impact crusher, cone crusher and vertical shaft impact crusher and etc. 4. Raw Material Homogenization In the process of new dry cement production, the stability of pit entry clinker raw material component is the premise of the whole system. Raw material homogenization system plays very important role in the stability of pit entry clinker raw material component.
5. Preheater and Calciner Raw material preheating and decomposition is completed by preheater, which can improve the kiln system productivity and reduce heat consumption of clinker Purposes.
6. Cement Clinker Burning Raw material is carried out into the rotary kiln clinker for completion after preheating in the preheater and pre-decomposition.
7. Cement Clinker Grinding Cement Grinding is the last process of cement production line, also the most power consuming process. Its main function is to grind the cement clinker (and gelling agent, performance tuning materials, etc.) into the appropriate size and a certain particle size distribution, which is for increasing the size of its hydration, accelerating the hydration rate and meeting the coagulation, hardening requirements.
8. Cement Packaging. We adopts advanced technology and equipment to improve the efficiency, technical level, advanced design, ensure the economical investment for the cement production line.
Features:
1. High Efficiency Cement production line adopts advanced technology and equipment to raise technical level and to ensure design indexes. New five-stage cyclone pre-heater system, high efficiency air girder grate cooler, multi-passage pulverized coal burner, Davison heat temperature fan, jet pulse dust collector, as well as chain-board elevator, chain conveyor adopted in this production line can ensure that the technology is advanced compared to other production lines with the same scale.
2. Saving Energy Measures have been taken to save energy and reduce consumption. using chain-board elevator and air slides, reliability of the system is enhanced and conveying energy consumption is decreased.
3. Environmental protection Effective measures have been taken to guarantee strict environment protection standards. Different efficient dust collectors are set at all dust producing points according to different characteristics of waste gas.
4. High degree of automation There is no manual operation in the process of mill running, which realizes the automatic control with long-term, stable, effective, makes milling process more stable, realizes fine work of production.
Specifications:
Dry process cement production line (25-200t/d)
Clinker capacity
25t/d
50 t/d
100 t/d
150 t/d
200 t/d
Rotary kiln
Specification
Φ1.4×33m
Φ1.6/1.9×36m
Φ2.2×45m
Φ2.5×50m
Φ3×60m
Capacity
1t/h
2t/h
4t/h
6t/h
8t/h
Calcination
Temperature
(℃)
1450
1450
1450
1450
1450
Raw mill
Specification
Φ1.2×4.5m
Open circuit
Φ1.5×5.7m
Open circuit
Φ1.83×6.1m
Open circuit
Φ1.83×6.1m
Closed circuit
Φ2.2×6.5m
Closed circuit
Capacity
1.7t/h
4.5t/h
9t/h
12t/h
16t/h
Motor power
55kW
130kW
210kW
210kW
310kW
Cement mill
Specification
Φ1.2×4.5m
Open circuit
Φ1.5×5.7m
Open circuit
Φ1.83×6.1m
Open circuit
Φ1.83×6.1m
Closed circuit
Φ2.2×6.5m
Closed circuit
Capacity
1.4t/h
3.5t/h
6.5t/h
8t/h
12t/h
Motor power
55kW
130kW
210kW
210kW
310kW
New dry process cement production line (300-1500t/d)
Clinker Capacity
300t/d
700 t/d
1000 t/d
1500 t/d
Pre-heater
C1
2-Φ2500
Φ3500
Φ4800
2-Φ4000
C2
Φ3600
Φ4800
Φ4800
Φ5800
C3
Φ3600
2-Φ3700
Φ5200
Φ5800
C4
Φ3600
Φ4800
Φ5200
Φ6200
C5
Φ3600
Φ4800
Φ5200
Φ6200
Pre-calciner
Specification
Φ2200
Φ2800
Φ4800
Φ5200
Rotary kiln
Specification
Φ2.8×44m
Φ3×48m
Φ3.2×50m
Φ3.5×54m
Capacity
12.5t/h
30t/h
42t/h
63t/h
Calcination
temperature
(℃)
1450
1450
1450
1450
Raw mill
Specification
Vertical roller mill
Φ1700
Dry mill
Φ3.2×7+1.8m
Dry mill
Φ3.5×10m
HRM2800
Vertical roller mill
Capacity
30t/h
50t/h
85t/h
130~160t/h
Motor power
400kW
1000kW
1250kW
1250kW
Cement mill
Specification
Φ2.4×13m
Open circuit
Φ3×11m
Closed circuit
Φ3.2×11m
Closed circuit
Φ4.2×13.5m
Closed circuit
Capacity
22t/h
42t/h
64t/h
95t/h
Motor power
800kW
1250kW
1400kW
3550kW
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
1956
Total Annual:
100000-5000000
Employee Number:
500~1000
Ecer Certification:
Verified Supplier
Henan Zhengzhou Mining Machinery Co., Ltd. (ZK Corp) was established in 1956. The company is committed to providing innovative technology equipment and solid waste and hazardous waste recycling solutions for many countries and regions around the world. After more than 60 years of development, it has... Henan Zhengzhou Mining Machinery Co., Ltd. (ZK Corp) was established in 1956. The company is committed to providing innovative technology equipment and solid waste and hazardous waste recycling solutions for many countries and regions around the world. After more than 60 years of development, it has...