Product Specification

Mica Plate Heating Element Card / Customized Phlogopite Mica Plate Winding Boards

Mica plates, particularly phlogopite mica, are widely used in heating element applications due to their excellent thermal and electrical properties. Customized mica plate winding boards are crucial in various industries, providing effective insulation and heat management. Here’s a detailed look at their features, benefits, and applications.

Benefits of Phlogopite Mica Plates

1. High Temperature Resistance: Phlogopite mica can withstand temperatures up to 1000°C (1832°F), making it ideal for high-temperature applications.

2. Excellent Electrical Insulation: These mica plates provide superior electrical insulation, preventing short circuits and enhancing safety in electrical applications.

3. Thermal Stability: Mica maintains its properties under varying temperatures, ensuring consistent performance over time.

4. Lightweight: Phlogopite mica plates are lightweight, which is beneficial in applications where weight reduction is essential.

5. Customizability: Mica plates can be tailored to specific dimensions and configurations, accommodating various heating element designs.

Features

• Winding Boards: Customized mica plates can be designed as winding boards for heating elements, facilitating efficient heat distribution.
• Chemical Resistance: Phlogopite mica is resistant to many chemicals, ensuring durability in industrial environments.
• Flexible Design: Mica plates can be easily shaped or cut to fit specific applications, enhancing versatility.

Applications

• Electrical Heating Elements: Used in electric heaters, toasters, and industrial heating applications, providing effective insulation and heat distribution.
• Heating Pads: Employed in heating pads and other thermal devices for consistent and safe heat delivery.
• Industrial Furnaces: Utilized as insulation in furnaces and kilns, helping to maintain high temperatures while protecting surrounding components.
• Home Appliances: Incorporated into various home appliances requiring reliable heating solutions.

Phlogopite mica plate heating element cards and customized winding boards are vital in providing efficient thermal insulation and electrical safety in high-temperature applications. Their unique properties make them indispensable in industries ranging from electronics to manufacturing, ensuring optimal performance and reliability in heating elements.

TDS

YT MICA fully implement the ISO 9001-2015 quality system operation,as a stan- dardization of internal management,strengthen the system building an important measure.A strict quality control system has been established,from raw materials, processes, finished products inspection,to ensure that every link in the production process is strictly in accordance with the standards for testing.

YT Mica has equipped with various fire-resistant testing devices and can assist customers in developing fire-resistant cable products according to different standards of various countries, providing one-stop solution service.

1. According to different requirements, we have compiled a total of 64 testing items for mica products, including physical properties, electrical properties, thermal properties, aging properties, and flame retardant properties, which basically cover all the requirements for mica performance testing;

2. At present, YT MICA is capable to detect 50 items of the testings and provide theoretical support quickly for different application scenarios of mica products.

Yitian Mica has obtained 5 invention patents, 21 practical patents, 20 software registration rights, and 3 trademarks. More intellectual property rights has been applied for verification.

YTMICA 5 invention patents:
a mica insulation material for battery cells and its processing & application.
a squeeze-resistant fireproof mica tape for power batteries and its processing & application.

high-temperature resistant mica tape & mica thermal insulation parts and their production methods.
a processing method for fire-resistant mica tape.
a fire-resistant insulation tape for optical cables.

System certifications obtained:
ISO9001 Quality Management System Certificate
ISO14001 Environmental Management System Certificate
ISO45001 Certificate of Occupational Health&Safety Management
IATF 16949 Quality Management System certificate
SA8000 Social Responsibility Management System Certificate

YT Mica has a dedicated R&D department working on innovations and the development of your projects. It is our longstanding experience with processing natural mica that allows us to provide tailor-made solutions for our end customers. Our product development and application engineering specialists will be in close cooperation with our customers to identify their needs and meet their specific requirements. If we don't have an immediate solution for you, our R&D department will work with you to develop and deliver the best possible solution that will meet your needs.

We have invested and developed expertise in machining, drilling, cutting, sawing and punching, thermal pressing/stamping our products to provide the best solutions to our customers. From our home made mica sheets we can manufacture pieces according to your technical specifications.

Know more about YT Mica at www.ncnc.cn

Household & Consumer Products with Mica Elements

Mica has been a constant in households since the 1800’s when it was first used in its raw form as mica heat plates for stoves and furnaces with thin panels serving as a viewing window. Over time it has become one of the go-to minerals for many appliances and consumer items due to its unique thermal and electrical properties and its mechanical properties, which allow it to be cut, punched, stamped, and machined to close tolerances.

YT Mica Company is also an excellent source for ceramic used to support stainless steel heating elements in dishwashers, clothes dryers and conventional electric and convection ovens. 

Toasters:

Toasters, those humble kitchen companions, incorporate mica as a key insulating material. Mica’s excellent thermal stability and resistance to high temperatures make it an ideal choice for insulating the heating elements within toasters. By preventing the unintended conduction of heat to surrounding components, mica ensures that the toasting process is precise, efficient, and, most importantly, safe.

In addition to its thermal insulation properties, mica’s electrical insulation capabilities contribute to the overall safety of toasters by preventing short circuits and ensuring the reliability of the appliance over time.

Hair Dryers:

Hair dryers owe part of their efficiency to the inclusion of mica. The heating elements within hair dryers are often insulated with mica, enabling them to withstand high temperatures and ensuring a consistent and controlled flow of hot air. Mica’s ability to resist thermal stress is crucial in preventing overheating, contributing to the longevity of the appliance.

Moreover, mica’s electrical insulation properties play a vital role in hair dryers by preventing electrical faults and ensuring the safety of users during operation.

Washers:

Washing machines, designed to tackle the toughest stains, rely on mica for thermal protection. Mica insulators are strategically placed within washing machines to dissipate heat generated during the operation of the motor and other components. This not only prevents overheating but also contributes to the overall efficiency and lifespan of the appliance.

Mica’s presence in washers helps maintain a controlled operating temperature, ensuring that the appliance can handle the demands of regular use without compromising performance.

Microwaves:

Microwaves, the workhorses of modern kitchens, utilize mica in various components. Mica sheets are commonly used as insulators in the magnetron, the crucial component responsible for generating microwaves. Mica’s ability to withstand high temperatures and resist electrical conduction ensures the reliable and safe operation of the magnetron, contributing to the precision cooking that microwaves offer.

Additionally, mica insulators in microwaves help control heat distribution and prevent unwanted thermal stress on surrounding components, enhancing the overall durability and performance of the appliance.

Coffee Makers:

Mica’s thermal insulation properties come into play in coffee makers, where it helps regulate the temperature within the heating element. This ensures that water is heated to the optimal temperature for brewing, contributing to the flavorful and aromatic cup of coffee we enjoy.

Mica’s role in coffee makers extends to electrical insulation, providing a layer of protection against electrical faults and contributing to the safety and reliability of the appliance.