Lightweight Mica Parts For Automotive Industry , Mica Insulators For Motor

Product Specification

Mica Automotive Insulators For Motor Starters, Alternators And Electrical Components That Require High Temp Capacity

Mica Automotive Insulators for Motor Starters, Alternators, and High-Temperature Electrical Components

Overview

Mica automotive insulators are essential components in various automotive applications, particularly in motor starters, alternators, and other electrical systems that require high-temperature resistance. These insulators provide reliable thermal and electrical insulation, ensuring safe and efficient operation in demanding environments.

Key Properties

1. High Temperature Resistance: Mica can withstand extreme temperatures, making it suitable for use in automotive applications where heat generation is substantial.

2. Excellent Electrical Insulation: With a high dielectric strength, mica insulators prevent electrical leakage and short circuits, enhancing the safety and reliability of automotive electrical systems.

3. Chemical Resistance: Mica is resistant to various automotive fluids and chemicals, ensuring durability in environments where exposure to oils, fuels, and solvents is common.

4. Mechanical Stability: Mica’s inherent strength and durability provide stability in high-vibration environments, which is typical in automotive applications.

5. Low Thermal Conductivity: This property helps minimize heat transfer, improving overall energy efficiency in automotive systems.

Applications

• Motor Starters: Mica insulators are used to insulate components in motor starters, preventing electrical shorts and ensuring reliable operation during engine start-up.

• Alternators: In alternators, mica insulators protect electrical connections and components from heat generated during operation, enhancing performance and longevity.

• Electrical Components: Mica is used in various electrical components, such as relays and switches, where high-temperature insulation is critical for safe operation.

• Heat Shields: Mica insulators can function as heat shields, protecting sensitive components from excessive heat generated by the engine and other sources.

Considerations for Use

• Thickness and Size: Select the appropriate thickness and dimensions of mica insulators based on the specific requirements of the automotive application.

• Temperature Ratings: Ensure the mica material meets the temperature ratings necessary for the intended use in automotive environments.

• Installation: Proper installation is crucial to maximize the effectiveness of the mica insulators and ensure long-term reliability.

Mica automotive insulators are vital for the safe and efficient operation of motor starters, alternators, and other high-temperature electrical components. Their excellent thermal and electrical properties, combined with their resistance to harsh automotive environments, make them an ideal choice for enhancing the performance and longevity of automotive electrical systems.

Mica applications at automotives can be as below but not limited:

Gasket and Washer Products: Our mica-based gasket and washer solutions offer reliable sealing, reducing leakage and enhancing overall system performance.

Heat Shield Insulation: Uncompromising protection against heat is a cornerstone of our offerings. Our heat shield insulation products ensure efficient heat management, safeguarding critical components.

Flame Retardant Barriers: Safety takes precedence in the automotive world. Our flame retardant barriers provide a formidable defense against fire risks, enhancing vehicle safety standards.

Component-Specific Heat Shields: Precision matters. Our component-specific heat shields are meticulously designed to offer targeted thermal protection, ensuring optimal functionality even in the most demanding scenarios.

Yitian Mica has obtained 5 invention patents, 21 practical patents, 20 software registration rights, and 3 trademarks. More intellectual property rights has been applied for verification.

YTMICA 5 invention patents:
a mica insulation material for battery cells and its processing & application.
a squeeze-resistant fireproof mica tape for power batteries and its processing & application.

high-temperature resistant mica tape & mica thermal insulation parts and their production methods.
a processing method for fire-resistant mica tape.
a fire-resistant insulation tape for optical cables.

System certifications obtained:
ISO9001 Quality Management System Certificate
ISO14001 Environmental Management System Certificate
ISO45001 Certificate of Occupational Health&Safety Management
IATF 16949 Quality Management System certificate
SA8000 Social Responsibility Management System Certificate

YT MICA fully implement the ISO 9001-2015 quality system operation,as a stan- dardization of internal management,strengthen the system building an important measure.A strict quality control system has been established,from raw materials, processes, finished products inspection,to ensure that every link in the production process is strictly in accordance with the standards for testing.

YT Mica has equipped with various fire-resistant testing devices and can assist customers in developing fire-resistant cable products according to different standards of various countries, providing one-stop solution service.

1. According to different requirements, we have compiled a total of 64 testing items for mica products, including physical properties, electrical properties, thermal properties, aging properties, and flame retardant properties, which basically cover all the requirements for mica performance testing;

2. At present, YT MICA is capable to detect 50 items of the testings and provide theoretical support quickly for different application scenarios of mica products.

YT Mica has a dedicated R&D department working on innovations and the development of your projects. It is our longstanding experience with processing natural mica that allows us to provide tailor-made solutions for our end customers. Our product development and application engineering specialists will be in close cooperation with our customers to identify their needs and meet their specific requirements. If we don't have an immediate solution for you, our R&D department will work with you to develop and deliver the best possible solution that will meet your needs.

We have invested and developed expertise in machining, drilling, cutting, sawing and punching, thermal pressing/stamping our products to provide the best solutions to our customers. From our home made mica sheets we can manufacture pieces according to your technical specifications.

Know more about YT Mica at www.ncnc.cn