IP44 IP58 Helical Gear Reducer With 3.41-289.74 Transmission Ratio

Product Description:

Helical Gear Reducer is a kind of bevel gear reducer that utilizes helical gear technology in order to increase its efficiency in terms of speed reduction and torque. It is mainly used for power transmission and also for speed regulation in different types of machinery. This type of reducer is available in different mounting types such as foot mounted, shaft mounted, and flange mounted. The transmission ratio of this reducer can be adjusted from 1:1 to 1000:1 and its transmission ratio varies from 3.41 to 289.74. It comes in three different colors, Blue, Silver, and Black. Its allowable torque ranges from 61 to 23200N.M. It is widely used as a helical bevel speed reducer and provides high power transmission efficiency and low noise levels. This product is suitable for a wide range of industrial applications.

Features:

Efficient Power Transmission

Our Helical Gear Reducer utilizes helical gears, which have been designed to transmit power more efficiently than other gear types. The helical gear teeth create a gradual meshing process, resulting in smooth and quiet operation while at the same time reducing power losses. This enhanced efficiency leads to maximum power transmission from the input to the output shaft, optimizing the overall performance of the system.

High Torque Capacity

The Helical Gear Reducer is designed to handle high torque loads, making it suitable for heavy-duty applications. The precision-crafted helical gears provide excellent load-bearing abilities, allowing the reducer to handle and transmit significant torque without the need to compromise performance. This high torque capacity ensures reliable operation and durability in industrial operations.

Compact and Space-Saving Design

Our Helical Gear Reducer features a compact design that is easily integrated into space-constrained applications. The helical gear arrangement allows for a more Reducere compact size gearbox when compared to other gear types, making it an ideal choice for when space is limited. This compact size of the reducer makes for easy installation and provides more flexibility in various industrial operation.

Smooth and Quiet Operation

The helical gear configuration of our Gear Reducer ensures smooth and quiet operation. The gradual engagement of the helical gear teeth bring down noise and vibration levels, guaranteeing quieter work environments. This aspect is especially important in applications where sound reduction is necessary, such as in manufacturing facilities or in sensitive settings.

High Efficiency and Energy Savings

The Helical Gear Reducer is designed for maximum efficiency, resulting in reduced energy consumption and operating costs. The precision engineering of the gears and the optimized gear tooth profile minimize frictional losses, improving overall efficiency. By decreasing energy intake, our Gear Reducer helps businesses to achieve sustainable operations and great productivity.

Versatile and Customizable Options

We offer a vast range of Helical Gear Reducers with multiple configurations, ratios, and mounting options to fit different application requirements. Be it for low-speed, high-torque applications or high-speed, low-torque applications, our product line offers the versatility and flexibility needed. On top of that, our reducers can be customized to meet the user’s need, like motor mounting options, shaft configurations, and special coatings or materials for corrosive or harsh environments.

Reliable and Durable Construction

Our Helical Gear Reducers are built to withstand demanding operating conditions. They are crafted with high-quality materials and reinforced with a rigorous quality control systems to ensure reliability and long-term durability. The meticulous machining and heat treatment processes employed during their fabrication result in a robust and durable product, capable of enduring heavy loads, shock, and vibration.

 

Technical Parameters:

Parameter	Value
Ratio	1:1-1000:1
Type	Helical Gear Reducer
Transmission ratio	3.41-289.74
Material	Steel
Input Shaft	Solid Shaft/Hollow Shaft
Allowable Torque	61-23200N. M
Output Torque	0-50000N.m
Noise Level	≤60dB
Protection Level	IP44-IP58
Power	0.12kW-160kW

 

Applications:

Helical gear reducers are often used in industrial robotics and other automated machinery for providing high torque at reduced speeds. This allows robotic arms and grippers to perform various precise tasks.

Machines ranging from assembly lines to CNC machines often rely on helical gear reducers for powerful rotational torque. This is necessary for parts handling, tool changes, and various machining operations.

Helical gear reducers provide a suitable solution for various material transport machinery, including conveyor systems, lifts, and cranes. They deliver heavy payloads at slower controllable speeds, which is useful in warehouses, factories and construction sites.

Main shafts of wind turbine generators employ helical gear reducers to reduce the high-speed low-torque rotation of blades. In doing so, it decreases the speed but increases the torque output, which is better suitable for generating electricity.

For farm vehicles and implements like tractors, harvesters and balers, helical gear reducers deliver high torque outputs for tasks like plowing, baling, seeding and spraying.

Elevators, hoists, and overhead cranes use helical gear reducers to safely lift and lower heavy objects. This is done by stepping down motor speeds to help safely transport them.

Helical gear reducers are essential for ships and boats, as they interface high-rpm engines and generators with propellers and other deck machinery requiring torque multiplication.

 

Support and Services:

We provide technical support and service for Helical Gear Reducer. Our services include installation and commissioning, on-site maintenance, and spare parts supply. We also provide technical support and service for troubleshooting, replacement parts, and preventive maintenance. Our after-sales service team is available 24/7 to answer any questions or provide guidance. If you need any help, please don’t hesitate to contact us.

 

Packing and Shipping:

Helical Gear Reducers are packaged and shipped in custom designed cartons and packages to ensure safe transit and to prevent damage. All packages and cartons are labeled with a unique tracking number.

The carton will be sealed with strong adhesive tape, and a "Fragile - Handle with Care" warning label will be affixed to the carton. The packages will also be wrapped in heavy-duty bubble wrap for extra protection.

The packages will be shipped via an insured courier service. Delivery time will vary depending on the destination.