800mm Double Twist Copper Bunching Machine For Copper Wires

Product Specification

800mm High Speed Double Twist Copper Bunching Machine For Copper Wires

I. Application of the equipment: It is suitable for stranding of the copper wires with more than seven strands, such as electronic wires, power wires, bare copper wires, network wires, etc.

II. Creel stand (separately charged)

1) Vertical type (with an adjustable tension)

a: It is put on a side of the equipment. It may have 12 or 24 heads. The paying-off tray has a maximum outer diameter of 8″.

2) Horizontal type (with an adjustable tension)

b: It is put on a side of the equipment too. It may have 6 or 12 heads. The paying-off tray has an outer diameter of 400 to 630.

III. Structure of wire entering

1) After being paid off from the creel stand, all the wires will first enter a distributor plate via a group of idler pulleys and then the die for stranding.

2) Specification of the distributor plate: Each standard distributor plate of our company has 19 holes (however, customization may be done).

3) Specification of the die: Ø25 (outer circle) *15 (height), customized inner holes

IV. Performance and parameters of the equipment:

Model:

Right-hand model:

The operator faces its front and the wires enter it from its right side. ( )

Rotation speed of arched band: Max: 1200RPM. The arched band is a of idler pulley type.

Lay: 22.51mm-152.32mm (it may be properly adjusted as requested by the customer). It is subject to manual gear-type changes.

Calculation of the stranded length: m/min=lay*2/1000*stranding speed per minute

Direction of lay: Leftward or rightward

Suitable diameter: 4mm²-10mm²

Ground and line diameter: Ø2.0-Ø15

Wire arrangement: German type polished rod wire arranging device with adjustable throw of traverse and distance

Spindle lubrication: Manual grease feeding through a grease gun

Driving motor: It consists of an AC 380V 1400RPM The Siemens motor for driving 15HP 15HP YASKAWA converter and can realize stepless speed regulation.

Braking: electromagnetic brake that can realize automatic braking through internal and external disconnection

Disconnection protection: Automatic stop and alarming upon internal and external disconnection

Inching: The inching button on the exterior of the electric console

Speed display: The tachometer on the control panel

Electrical control: The setup and operations of the electrical parameters of the equipment are all done through the control panel.

External power line: The user should connect the external power line with the electric cabinet.

Alarm light: Red

Meter counter: Six-digit electronic meter counter

Electric elements: National or international famous brands

Bearings: Bearings imported with original packaging from Japan and Germany (such as KOYO, NSK and FAG)

Internal accessories: National or international famous brands

Noise: ＜ 75dp (measured 1000mm away)

Ambient humidity: ≤ 90% (if it is larger than 90%, dry it by blowing before starting the equipment)

Workshop temperature: ≤40℃ (if it is higher than 40℃, the converter will undergo automatic protecting tripping)

Floor area: L3100*W1800*H1800MM

Color of the housing: Apple green (as requested by the customer)

V. Wire rewinding structure

1) Bobbin: Standard bobbin: (outer diameter) Ø800* (outer width) 600* (inner hole) Ø80; pine hole: Ø40; distance to the bobbin hole: 160mm (max.) or 120mm (min.)

2) Tension: There is a manual mechanical tension regulation system that is mainly used for regulating the pressures of springs.

3) Loading and unloading of the bobbin: The bobbin has a hydraulically hoisted iron shaft and can therefore be loaded and unloaded conveniently and flexibly.

VI. Standard accessories

Change gears (one set) (they are corresponding to the pitch gauge and their quantity may be properly increased or decreased as requested by the customer)

Tool kit (one piece) (There is a set of common tools. The details are as follows.)

1. Nine-piece inner hexagon spanner (one set)

2. Monkey spanner (one piece)

3. Screwdriver (one piece)

4. Nipper pliers (one pair)

5. Grease gun (one piece)