Product Specification

Hot selling cable extruder line for Communication cables Insulation extruding

 
1. Technical parameter:

 
 
 
 
 
 
2. Description:

Step into the future of communication cable manufacturing with our cutting-edge Cable Extruder Line, revolutionizing insulation extruding for communication cables.

In a world where connectivity is paramount, having reliable, high-quality cables is essential. Our Cable Extruder Line sets the standard for excellence, offering unmatched precision, efficiency, and versatility in insulation extruding.

Crafted with state-of-the-art technology and years of expertise, our extruder line is engineered to meet the demanding needs of modern communication cable production. From CAT 5e to fiber optic cables, our system ensures consistent insulation thickness, superior dielectric properties, and impeccable surface finish, resulting in cables that deliver optimal performance and reliability.

But what truly sets our extruder line apart is its unparalleled efficiency and flexibility. Equipped with advanced controls and automation features, our system streamlines the production process, reducing downtime and maximizing output. Whether you're manufacturing standard cables or custom designs, our extruder line adapts effortlessly to meet your specific requirements, ensuring seamless integration into your production workflow.

In addition to its performance and efficiency, our extruder line is designed with sustainability in mind. With energy-efficient components and eco-friendly materials, it minimizes waste and reduces environmental impact, helping you achieve your sustainability goals without compromising on quality or productivity.

Join the ranks of industry leaders who trust our Cable Extruder Line to power their communication cable production. Experience the difference in performance, efficiency, and sustainability with our hot-selling solution today.

3. How to use the cable extrusion production line:
Preparation and Setup:
Ensure that all necessary raw materials, including polymers and conductive materials, are available and properly stored.
Set up the extruder line according to the specifications of the cable being manufactured, including selecting the appropriate die and setting temperature and speed parameters.

Material Feeding:
Load the raw materials into the extruder hopper. This may involve using automated feeding systems or manual loading depending on the scale of the operation.

Heating and Melting:
Start the extruder heaters to melt the raw materials. The temperature settings will vary depending on the type of materials being used.
Monitor and adjust the temperature profiles to ensure consistent melting and proper viscosity of the molten material.

Extrusion:
Once the materials are adequately melted and mixed, start the extrusion process.
Control the speed of the extruder screw to maintain the desired throughput and ensure uniform extrusion.
Monitor the pressure in the extruder barrel to prevent issues such as material surges or blockages.

Die and Cooling:
Guide the extruded material through the die, which shapes it into the desired cross-sectional profile.
Ensure proper cooling of the newly formed cable. This may involve passing it through a water or air cooling system to solidify the material and set its shape.

Quality Control:
Conduct regular inspections of the extruded cable for defects such as air bubbles, uneven thickness, or surface imperfections.
Measure key parameters such as diameter, thickness, and electrical properties to ensure they meet specifications.
Make adjustments to the process as needed to address any quality issues that arise.

Take-up and Packaging:
Wind the extruded cable onto spools or reels using take-up equipment.
Apply any necessary markings, labels, or additional layers (such as insulation or shielding) to the cable.
Package the finished cable according to customer requirements for storage or shipment.

Maintenance and Cleanup:
Perform routine maintenance tasks on the extruder line, such as cleaning, lubricating, and replacing worn parts.
Clean the extruder barrel and die between production runs to prevent contamination and ensure product quality.
 
4. FAQ:
Dear customers, there are several models for the cable extrusion production line. In order to recommend the suitabe model, we'd like to learn some information:
1. Bare wire diameter
2. Soft wire or hard wire
3. Insulation/Sheath layer thickness
4. Whether with color strips?
 
Best regards
 
5. Reference photos

Cable extrusion, Extruder machine, Wire and cable production, Plastic extrusion, Thermoplastic materials, Coating process, Extrusion die, Conductor insulation, Multi-layer extrusion, Screw design, Barrel heating, Cooling system, Extrusion speed, Material feed system, Cable sheathing, PVC/PE/XLPE extrusion, Cross-linking process, Quality control, Production efficiency, Cable types (e.g., power, communication), Extrusion line, Electrical properties, Tension control, Maintenance and servicing, Automation and control systems