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Professional Grade Beryllium Copper Wire for Advanced Engineering Projects
Color and Appearance: It usually has a typical metallic copper color. The surface is smooth and has a metallic luster. It looks quite similar to ordinary copper wire, though there may be some slight differences in color due to the addition of beryllium.
Beryllium Copper wire is an outstanding material as it combines excellent formability with extremely high strength properties once it undergoes the aging process. During aging, the internal structure of the wire is modified, leading to enhanced mechanical characteristics.
When it comes to applications, Beryllium Copper wire is widely used in various industries. In the field of springs, it provides the necessary elasticity and durability. Springs made from this wire can withstand repeated compression and extension without losing their shape or mechanical integrity.
Moreover, special heat treating of the wire at the mill gives rise to a “Mill Hardened” (HM) tempered Beryllium Copper wire. This unique manufacturing process imparts specific mechanical properties to the wire. Once in this state, the wire can be easily formed into the desired shape through processes like bending, coiling, etc.
Physical Properties
Annealing Range (Min)
1425 °F
Annealing Range (Max)
1475 °F
Density
0.298 lb/in³
Electrical Resistivity (Annealed)
47.1 Ω·cir-mil/ft @ 68 °F
Electrical Conductivity (Annealed)
22% IACS @ 68 °F
Thermal Conductivity
62 Btu/ft²/ft·hr/°F @ 68 °F
Coefficient of Thermal Expansion
9.9 per °F (68-572 °F)
Modulus of Elasticity (Tension)
19 ksi
Modulus of Rigidity (Tension)
7 ksi
Melting Point (Solidus)
1,700 °F
Melting Point (Liquidus)
1,900 °F
Application:
Beryllium copper alloys have diverse applications:
Electrical and electronics
Connectors: High electrical conductivity for efficient signal transmission in motherboards and cables.
Relays and switches: Good spring and electrical properties for reliable circuit control in various electrical systems.
Aerospace and defense
Aircraft components: Used in electrical systems for reliable operation in harsh environments.
Missile guidance systems: Precision - machining and stable performance for key components.
Automotive industry
Sensors and actuators: Accurate measurement and control in engine systems.
Electrical contacts: Ensure stable connections in automotive electronics.
Mold making and tooling
Plastic injection molds: Good heat conductivity for better - quality plastic parts.
Die - casting molds: Withstand high - pressure and temperature for mold stability.
Musical instruments
Reed instruments: Used in reeds for better vibration and tone.
Percussion instruments: Valuable for parts like cymbals due to acoustic properties.
1.What kind of Enameled copper wire do Winner produce?
We focus on research and development of selfbonding magnet round copper wire, fine polyurethane magnet wire, selfbonding litz copper wire and selfbonding silk covered wire.
2.What's diameters available of the Enamelled copper wire ?
We specialize in fine and ultra fine enamelled copper wire,diameters available of our products is Φ0.018-0.50mm.
3.What's selfbonding enameled copper wire?
Selfbonding enamelled copper wire is a special type of enamelled wire with an additional adhesive enamel overcoat such as thermoplastic resin.This adhesive has a bonding feature, which is activated
by heat or solvents.
Once activated the adhesive bonds turn to turn windings into a compact self supporting coil.
The use of selfbonding wire may offer cost and manufacturing advantages in some winding applications
as bobbins, tape, varnishing, or impregnation may be eliminated.
4. Is possible to get any sample of selfbonding enamelled copper wire that you have in production?
Since its foundation in 2009 in Sichuan Suining, Sichuan WINNER Special Electronic Materials Co., Ltd. has built a diversified range of business including research and development, production, and sales of semiconductor packaging materials.
As we focused on A Ultra-fine Coated Metal Wir... Since its foundation in 2009 in Sichuan Suining, Sichuan WINNER Special Electronic Materials Co., Ltd. has built a diversified range of business including research and development, production, and sales of semiconductor packaging materials.
As we focused on A Ultra-fine Coated Metal Wir...