500t Wheelset Press Cell For Wagon Wheel Disassembly

MOQ： One set
Price： USD300,000~500,000 per set
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Payment Terms	T/T, L/C
Supply Ability	20 sets per year
Delivery Time	6~8 months after advance payment & design finalization
Packaging Details	Nude packages + Wooden cases
Application	Railway workshop
Usage	Wheel disassembly
Pressing force	5000 kN
Ram cylinder	Double cylinders
Dismount mode	Double end dismounting
Cycle time	Not more than 5 min
Control mode	PLC + industrial computer
Total installed power	50 kW
Brand Name	Heqiang Machinery
Model Number	HQ03-500
Certification	ISO9001
Place of Origin	China

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Product Details
Company Details

Product Specification


Payment Terms	T/T, L/C	Supply Ability	20 sets per year
Delivery Time	6~8 months after advance payment & design finalization	Packaging Details	Nude packages + Wooden cases
Application	Railway workshop	Usage	Wheel disassembly
Pressing force	5000 kN	Ram cylinder	Double cylinders
Dismount mode	Double end dismounting	Cycle time	Not more than 5 min
Control mode	PLC + industrial computer	Total installed power	50 kW
Brand Name	Heqiang Machinery	Model Number	HQ03-500
Certification	ISO9001	Place of Origin	China
High Light	500t Wheelset Press Cell ，Double end dismounting Wheelset Press ，DC 24V Wheelset Press

500t Wheelset Demount Press Cell for Wagon Wheel Disassembly

Application scope:

This Automatic Wheelset Demount Press Cell (Wheel dismount line) is used to dismount the wagon wheelsets (wheels and brake disc).
The Wheelset Disassembly Cell consists of:

1 set of wheelset loading trolley
1 set of double cylinder wheelset demount press
2 set of wheel overturning and stacking machine
1 set of Axle storage rack
2 set of Brake disc storage rack

Operation procedure:

First, the movable baffle devices of the wheelset press move to the set position
The the wheelset rolls onto the loading trolley and the trolley delivers the wheelset into the press and make the wheels insert into the baffle devices
The trolley exits out of the press
The Press rams extend out to dismount the wheels and brake disc.
The baffle devices retract and the dismounted wheels rolls onto the wheel overturning machine, overturned and stacked, and lifted away by crane.
Meanwhile, the trolley goes to pick up the dismounted axle and sends it to the axle storage rack, and lifted away by the crane.

Technical parameters of the Wheelset Dismount Press:

Pressing force	5000 kN
Ram cylinder	2 pcs (1 left + 1 right)
Maximum piston stroke	900 mm
Clearance between the top and bottom crossbeam	1000 mm
Piston rod approach speed	200~400mm/min
Piston rod pressing speed	10~200mm/min
Ram cylinder detection accuracy	0.01 mm
Wheelset aupport trolley	1 set
Max trolley load	3000 kg
Hydraulic system pressure	≤ 31.5MPa
Main power supply	3 phase, AC, 380V/50HZ
Auxiliary power voltage	DC 24V
Total installed power	50 kW
Pressure sensor accuracy	≤ 0.5%FS
Cycle time for dismounting 2 wheels	≤ 3 min
Cycle time for the whole dismounting process	≤ 5 min
Control mode	Siemens PLC + industrial computer
Machine weight	Approx.40 tons
Displacement sensor accuracy	0.01 mm
Applicable wheelset information:
Wheel diameter	Φ760 ~ Φ915 mm
Axle length	2062 ~ 2226 mm
Axle body diameter	Φ160 ~ Φ184 mm
Wheel seat diameter	Φ186 ~ Φ213 mm

(*Above parameters are indicative, and can be modified as percustomer's requirements.)

Performance Features of the Wheelset Disassembly Press:

Automatically dismount the 2 wheels on the same axle simultanously without turning the axle and in a sequence first the wheel at one side of the axle then the wheel at the other side.
Both automatic and manual mode are available for option.
The wheelset press can track and control the whole process, detect the pressing condition of the wheelset, and analyze and process it through industrial computer. It can export the pressure vs displacement curve and other results onto the screen and printer.
The measurement unit will automatically detect and collect the relevant data and display it on the screen.
Overall gantry frame structure, with high strength, good rigidity and less deformation.
Movable baffle devices for dismounting the wheels.
Double ram cylinder pressing.
Special patented centring mechanisms for center hole positioning.
Adopt Siemens S7-300 PLC and AdvanTech Industrial computer to control and achieve the fully automatic pressing operation.
Standard roll-in or pass-through design.
With self-diagnosis function.

Company Details

Bronze Gleitlager

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and

Graphite Plugged Bushings

from Quality China Factory

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Business Type:

Manufacturer,Exporter,Seller 


Year Established:

2000 


Total Annual:

8000000-12000000


Employee Number:

100~150 


Ecer Certification：

Verified Supplier 

Hubei Heqiang Machinery Development Limited by Share Ltd. was established in December of 2000. The company is located in Ezhou of Hubei province, next to Wuhan city, with an area of 40,000 square meters and 120 employees. Since its establishment, Hubei Heqiang is mainly... Hubei Heqiang Machinery Development Limited by Share Ltd. was established in December of 2000. The company is located in Ezhou of Hubei province, next to Wuhan city, with an area of 40,000 square meters and 120 employees. Since its establishment, Hubei Heqiang is mainly...

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Hubei Heqiang Machinery Development Limited by Share Ltd
No.55 Edong avenue, Xinmiao industrial park, Ezhou, Hubei, China 436004
https://www.wheelsetpress.com/

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