Fully Automatic Ultrasonic Motor Parts Cleaner With PLC Control And Mechanical

Product Specification

 The Mechanical Arm Full Automatic Sonic Ultrasonic Cleaner

1.Product Features and Advantages

1. Fully Automated Mechanical Arm Operation: Equipped with a high-precision mechanical arm, it realizes automatic workpiece grabbing, rotation, and positioning, reducing manual intervention and improving cleaning efficiency and consistency.

2. Ultrasonic Deep Cleaning Technology: Utilizes high-frequency ultrasonic vibrations to effectively remove oil stains, particles, and contaminants from complex structural gaps on the workpiece surface, ensuring thorough cleaning results.

3. PLC Intelligent Control System: Features a Programmable Logic Controller (PLC) that supports preset multi-mode cleaning programs, offering easy operation and stable, reliable performance.

4.External structure stainless steel frame + stainless steel dustproof outer packing door plate + transparent observation window.

5.mechanical transmission, up and down throwing, filtering cycle, hot air drying, this product support non-standard custom, can provide design drawings and cleaning program.

6. Energy-Efficient Design: Optimizes the collaboration between the ultrasonic generator and mechanical arm to reduce energy consumption, shorten cleaning cycles, and enhance production efficiency.

7. Customizable Non-Standard Services: Blue Whale can be tailored to customer requirements, including mechanical arm specifications, cleaning tank sizes, and functional modules, flexibly adapting to special cleaning needs across various industries (e.g., automotive, electronics, medical).
 

Cleaning Process: feeding → decarbonization → rinsing → ultrasonic rough washing → ultrasonic fine washing → ultrasonic rinsing → hot air drying → cutting.

Technical Features:

1.Overflow step by step: It can improve the cleaning effect and save cost.

2.Stainless steel trolley system for loading and unloading.

3.Automatical basket return system

4.Minimum 5 mm thick Stainless steel AISI 316 sheet metal plate for making a good base for mounting Robot arm on

5. Front side must be fully closed with sliding doors for easy manipulation

6.Electrical commands with soft-touch monitor

Application:

Battery shell mold robot arm type automatic ultrasonic cleaning machine, mainly used in mechanical, electronic, jewelry, optical, pharmaceutical, coating, auto maintenance and vacuum coating pre-treatment and other related categories. For parts with complex surface shapes, such as grooves, slits, blind holes and deep holes on parts, it has an efficient and rapid cleaning effect. At the same time, it can clean off the oil, rust and oxide on the surface of the parts, and realize one-stop processing of rough washing, rinsing and drying.

Application:

1.Quality Control:

We are using hight quality material like Simens, Schneider electrical parts. Our machine is designed by experienced engineer who have designed machines for Foxconn, Cummins and BOSCH. The workers also have years experience building automatical cleaning line. Our QC system is covering from raw material to finishing machine.

2.Professional Experience:

We have worked with many famous brand company and goverment project like Foxconn, Cummins and railway department. We also have 20 years international experience with installating and testing machine in other country. We will provide full service for our customer after purchasing.

3.Payment Term:

We can accept flexible payment term due to different situation like 10~20% payment after installation and test service.

We also need some support from you in some case.

4.After Sales Service:

We will provide installation and test service for automatical cleaning line at your facility until cleaning is working properly.

And we offer 5 years with 24/7 work during warranty period.

5.Professional customization

The company can professionally customize various types of cleaning machines to provide customers with cost-effective cleaning solutions to meet your one-stop procurement services.

5. Cleaning Effect:

What  is Automated Gantry System and its features?

Rack and pinion style. Capable of different recipe programs and capable of skipping stations. Load and unload stations equipped with conveyor feed in-axes with the machine.

Fast-moving automation platform available, and includes features not included with any competitive equipment.

Smallest most compact automation platform available. The system arrives FULLY PROGRAMMED with the turn-key operation. No programming other than recipe data will be required. The system also includes the following features:

· Single or Dual-position load and unload platform

· 3-color Light tower to indicate operating condition of the system from a distance

· Automation Direct touch-screen (AB optional)

· Automation Direct PLC control system (AB optional)

· 9 processing baskets

· Random Recipe Processor: Operators can add different parts with different recipes at any time. Other systems must process all baskets in the queue with the same recipe. The system allows any basket with any recipe to be added at any time.

· 100 pound load capacity

· Capabilities of loading and unloading inline at both ends with customers load/unload station.

· Conveyor Belt access points / PLC Handshake

Certificates and Honors

Please note:

All photos on this site are real. Due to changes in lighting, shooting Angle, and display resolution, the image you see may have some degree of chromatic aberration. GongDong Blue Whale Clean is a professional Ultrasonic Cleaner manufacturer with 20 years of history in GongDong,China. Our products are updated and upgraded every year.
If you are interested in this product and want to know more details, please contact us on line or E-mail to us, we will have professional salesman team service for you. Thank you for your time.