Whale Cleen 108L 28KHz Industrial Ultrasonic Cleaner For Optical Glass

Product Specification

108L Industrial Ultrasonic Cleaner Equipment For Optical Glass With 40KHz Frequency

Product Features:

1, the use of city-state motors, accurate positioning, flexible arm handling;

2, fully closed management, to ensure that the cleaning environment clean;

3, Mitsubishi Programmable PLC automatic control, Taiwan Weilun man-machine interface;

4, to adapt to a variety of product cleaning, set up throttling wash;

5, water-based environmental ultrasonic cleaning, DI water washing, slow-pull dehydration tunnel-style hot air drying combined process;

6, support non-standard customization; Complete anti-dementia protection function safe and reliable, this product support non-standard custom, can provide design drawings and cleaning program.
This product support non-standard custom, can provide design drawings and cleaning program

Product Details:

Blue whale optical glass ultrasonic cleaning machine is a set of optical glass cleaning ultrasonic device, the user will install the workpiece fixture into the basket, hand-held into the tank for ultrasonic cleaning, when the preset cleaning time arrives, it is sent to each subsequent cleaning process tank in turn, and the processes of ultrasonic rough cleaning, ultrasonic fine cleaning, ultrasonic rinsing and slow drying of the workpiece are completed in turn, in order to complete a cleaning process, while the operator continues to place the basket from the tank, the fifth tank to take out the finished cleaning and drying work pieces, to deal with the cleaning operations in the cleaning area, the user can freely set the cleaning time, generally 3 ~ 6 minutes for a clean beat

The structure of optical glass ultrasonic cleaning machine consists of multi-channel ultrasonic cleaning tank, ultrasonic rinsing tank, slow pull drying tank, filtering circulation system, up and down shaking mechanism of workpiece, electrical control system and pure water supply system.

Optical glass ultrasonic cleaning machine construction,

1. The door of washing machine adopts door support structure, which can be installed freely, and is convenient for repair and maintenance.

2. The cleaning tank is provided with a unilateral overflow structure for optical glass cleaning, and a relevant storage tank and

3. The ultrasonic vibration plate adopts the structure of Taiwan machine and is connected with the groove body by screws and Teflon sealing material around the single vibration plate.

4. The control box is located on the upper vertical face of the left side of the washing machine, and the cleaning agent treatment configuration such as liquid storage tank and filtering circulation system is distributed on the back of the machine for easy daily maintenance. Protective device: equipped with emergency device: it is arranged in the spot and convenient to be pressed (in front of the washing tank body) , the utility model can enable the operator to disconnect the power of the whole cleaning system and stop all work and activities in real time in an emergency.

Specification: 

 
If this model is not suitable for your cleaning requirement, please contact our sales team for other recommendation.
 
Cleaning Effect:
 

The Things You Should Know Before Buying:

The cleaning ability of ultrasonics depends on several key factors:

• Cleaning solution: The type of detergent required is dependent upon the process and type of resin you run, which leaves behind specific types of off-gassing residue. Highly alkaline solutions such as sodium hydroxide do the best job of removing stubborn contaminants, light rust, and heavy grease on most tooling and plates, with no harm to most platings and coatings. On the downside it can be caustic, posing a potential health risk, and may require neutralization before disposal, depending upon local codes.

Mild alkaline solutions also are available that perform well on many residues without the caustic issues. But in general, the friendlier the detergent, the less effective it will be on stubborn contaminants.

Slightly acidic solutions, such as those containing low concentrations of citric acid, excel at rust and oxide removal, but must be used with caution on some tool steels because they can react with the iron in the steel, turning it gray. This normally does not cause a technical problem but doesn’t sit well with toolmakers.
There also are several environmentally safe detergents being used that do a fair job of removing most contaminants left from resins in use today. Combined with a minimal amount of hand scrubbing on heavily contaminated areas, these user-friendly solutions are gaining popularity with companies simply because of their ease of disposal, less mess, and safer working conditions.

• Ultrasonic power and frequency: Cleaning heavy mold plates and tooling requires use of heavy-duty equipment and not your typical ultrasonic jewelry cleaner. The amount of power (wattage) needed depends on the tank size and the type of load to be cleaned. For a tank of 70 gal (approx. 30 x 30 x 30 in.), 3000 watts at 40 kHz performs well.
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• Transducer type and construction: The heart of the ultrasonic system, transducers come in two types: (1) magnetostrictive and (2) piezoelectric. Magnetostrictive transducers are typically more rugged and create the most aggressive cavitation action.

The best transducers also are zero-spaced and silver-brazed to the tank rather than bolted or epoxy-glued, because the latter have more tendency to fail slowly over time. Transducers may be placed at specific locations in the tank to correlate with the size and configuration of plates being cleaned.

• Tank design and construction: Buy a tank large enough to fully immerse your largest mold plates. You will regret saving a few bucks to get a small tank that will require you to flip the mold plates over for complete cleaning. Also make sure the tank is constructed of at least 12-gauge stainless steel and be sure to have the manufacturer weld a few support bars across the bottom to keep plates and tooling baskets from resting directly on the bottom of the tank.