Pressure Resistance Wear Resistant Ceramic Lined Steel Pipe With High Impact

Product Specification

Product Description:

Wear-resistant ceramic lined steel pipes are composed of steel pipes and ceramic sheets, which combine the strength of ceramics and steel into an efficient pipeline solution. This innovative pipeline design can withstand extreme wear and is an ideal choice for a wide range of industrial applications.
 

The core of wear-resistant ceramic lined steel pipes is a ceramic lining with exceptional hardness and wear resistance. The ceramic layer is usually composed of aluminum oxide (Al2O3), which has a hardness even higher than that of hardened steel, providing excellent wear resistance and durability. This means that the

pipeline can withstand a constant abrasive flow with minimal wear.
 

The ceramic lining is a steel shell that can further increase strength and stiffness. The steel casing protects fragile ceramics from physical impact and facilitates installation and integration into existing pipeline systems. The combination of ceramic lining and steel shell creates a pipeline that is both tough and elastic, meeting even the most challenging industrial environments.

Technical Parameters

Production process
The production process of wear-resistant ceramic lined steel pipe is a complex and delicate process that requires multiple processes and strict quality control.

First of all, the selection of high-quality raw materials is the basis for producing high-quality ceramic pipes. The company will select suitable ceramic sheets and ceramic glue according to the customer's industry, the medium conveyed by the equipment, the operating temperature, etc. To ensure the stability of the ceramic pipe.

Lined ceramic block type: The patch wear-resistant ceramic pipe uses high-temperature resistant strong glue to paste the alumina ceramic sheet on the steel plate on the inner wall of the equipment, and form a firm anti-wear layer after heating and curing. The production process of this product is relatively simple, with a short production cycle and low cost. This product is suitable for the pneumatic conveying of powders. The key technology is the dislocation arch pasting process and high-temperature resistant inorganic adhesive to ensure that the ceramic will not age or fall off in a high-temperature environment below 350℃ for a long time.

The pipe mouth is connected with zero seams, and there must be no reserved section. The ceramic pieces are tightly connected and firm or made of a whole ceramic pipe. The ceramic sheets in the pipeline are interlocked to form a whole. The ceramic sheets are attached to the steel pipe and the adhesive so that the pipeline can resist a certain impact and the ceramic sheets are not easy to fall off. The ceramic patch is made according to the inner diameter of the steel pipe.

Each circle of adjacent ceramics should be pasted with staggered seams and cannot be in a line. The surface of the lining ceramic sheet should be flat and smooth, with a finish of 0.4, and a small conveying resistance, and the material can pass freely without hanging and blocking.

After the construction of the ceramic lining is completed, its surface should be smooth and flat, without bumps and unevenness, and the unevenness should not exceed ±0.2mm. Ensure that the ceramic sheets attached to the inner wall of the steel pipe are arranged closely, without gaps, and the inner surface is flat; during the assembly process, the ceramic sheets and the ceramic sheets, and the ceramics and the inner wall of the steel pipe should be coated with adhesive to ensure that the ceramic layer is tightly combined with the inner wall of the steel pipe, and the wear-resistant ceramic pipe after forming is impact-resistant and wear-resistant.

Reasons to choose wear-resistant ceramic linings and wear-resistant ceramic pipes
As a leader in the field of modern industrial wear resistance, wear-resistant ceramics have quickly become the preferred material for major industries since their introduction. Especially in severe wear environments such as steel, lithium batteries, mining, ports, etc., wear-resistant ceramic linings and wear-resistant ceramic pipes have become indispensable protective equipment. Faced with many wear-resistant materials on the market, why can wear-resistant ceramics stand out and be favored by the majority of users? Below we will reveal the six advantages of choosing wear-resistant ceramics for you.
1. Significant cost-effectiveness: Although the initial investment cost of wear-resistant ceramics is high, its excellent wear resistance makes it a wise choice for long-term investment. Compared with traditional materials such as cast stone and manganese steel, the wear resistance of wear-resistant ceramics is several times or even dozens of times that of them, and the service life is several times longer. Take a mining company as an example. After introducing wear-resistant ceramic linings, its equipment maintenance cycle was extended from several months to several years, which greatly reduced maintenance costs and achieved significant cost-effectiveness.

2. Reduce labor costs: The high wear resistance of wear-resistant ceramics reduces the frequency of equipment replacement and maintenance, thereby reducing labor costs caused by equipment downtime. Enterprises can invest more resources in production operations and improve overall operational efficiency.

3. Improve production efficiency: The excellent wear resistance of wear-resistant ceramics reduces equipment downtime and ensures the continuous and stable operation of the production line. This is undoubtedly a huge advantage for enterprises that need continuous production. Using wear-resistant ceramic liners and pipes, enterprises can reduce losses caused by production interruptions and improve production efficiency.

4. Safety and stability: During powder conveying and pneumatic conveying, pipeline leakage may lead to safety accidents. Wear-resistant ceramic pipes, with their high density and good corrosion resistance, can greatly reduce the risk of leakage and ensure production safety. Especially in some industries with extremely high safety requirements, wear-resistant ceramic pipes are indispensable.

5. Guarantee product quality: Wear-resistant ceramics are not easy to wear, can effectively reduce the generation of wear chips, and avoid contamination of materials. At the same time, its stable chemical properties make it difficult to react with acidic and alkaline materials, maintaining the purity of the material. This is especially important for industries such as lithium batteries that are sensitive to metal pollution and industries that have high requirements for material purity.

6. Smooth surface reduces blockage: Wear-resistant ceramics have a smooth surface and certain self-lubricating properties, which can effectively reduce the resistance of materials during transportation and reduce the risk of blockage. This not only improves the efficiency of material transportation but also reduces the number of shutdowns and maintenance caused by blockages, reducing production costs.