Three In One Carbonated Drink Machine Equipment With Long - Term Service

Product Specification

Three In One Carbonated Drink Machine Equipment With Long - Term Service

Working principle and main characteristic

1.Working principle:
When bottles are sent to the machine by conveyor continuously, they firstly are deliveried to the receiving wheel by air-slide conveyor and then to washing part.
The bottle clamps hold the bottles and trun over 180°C to wash, then return back to their original position after enough washing and drying. The bottles are sent to the middle thumb wheel 1 and to the filling part to be filled, then moved by middle thumb wheel 2 and reach to capping part to be capped, at the same time, cap trimmer sends caps to the top of the bottles and capper screws caps.Bottles are sent to the conveyor chain by the out stirring wheel to next working position.

2.Main characteristic:
Adaptability is wide: Because all parts have a height adjust device, the height of bottle can be adjusted within the range of 150-340mm, the diameter can be adjusted within the range of Φ50-110mm.
Production capacity can be adjusted continuously: using a frequency inverter to control the speed. So it works more reliable.
This machine has a complete set of reliable protection system to protect the machine itself and the operator.

Advantages

1.Including bottle air conveyor, Rinser-Filler-Capper and flat conveyor and cap uploader.
2.It has the characteristics of filling reposefully, high speed, liquid level control, capping reliably, frequency conversion timing, less material loss
3.Bottles are rinsed internally and externally, No bottle, No Rinsing
4.Precise and Accurate Pressure filling valves give even filling in all bottles at the same level, No bottle, No filling.
5.Magnetic capping head eliminates over-tightening of caps, No bottle, No capping.
6.Adjustable speed by inverter.
7.Fast and easy changeover to various bottle sizes.
8.Unique design bottle neck suspend system makes bottle move smoothly.
9.Easy to operate, clean and maintain.

Working Process of carbonated drink filling machine

I. Into the bottle device

1).The air conveyor is connected with into the bottle star-wheel.

2). It has bottle locked protection device.

II. Washing Part

1). The rotary disk is fully made of SUS304 stainless steel.

2). Using company original tilting bottle clip, bottle clamp stuck bottleneck, avoid the traditional bottle on rubber clip to block the bottle thread parts may be caused by the pollution. Bottle clip is made of SUS304 stainless steel, health and durable.

3). Washing part moves by a frame in the transmission system through the gear transmission.

III. Star-wheel

1). It adopts the good stainless steel star-wheel.

2). It has bottle locked protection device.

IV. Filling machine

1). The washing bottle, filling, sealing are connecting with the thumbwheel card bottleneck transportation methods.

2). The rotating disk is all made of SUS304 stainless.

3). Filling method is pressure filling.

4). Filling valve manufactured by SUS304.

5). The filling valve structure design is reasonable, the filling quantity is accurate.

6). Filling machine motivation by the rack drive system through gear transmission.

V. Capping machine

The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.

VI. Out bottle star-wheel

1). It uses nylon thumbwheel conveyor chain.

2). It has bottle locked protection device.

VII. Electric control system

The electric control cabinet is made of 304 stainless steel rack. It is equipped with maintenance lights, PLC automatically control the filling process from bottle come in to come out of filling machine.

Technology datas of carbonated drink filling machine
Number of heads: 24 Rinser,24 Filler,8 Capper
Applicable bottle size: PET bottle
Rated Capacity: 6000BPH@500ML
Cap Style:Plastic Screw Cap 28mm or 30mm Neck for PET Small Bottles or glass bottles with crown / aluminum cap
Timing Type: Transducer
Filling temperature: lower temperature
Overall size: 2900*2100*2400mm
Weight: About 4.0T
Power : 380V 50Hz or by your order
Control : PLC control touch screen , SIEMENS Germany

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