Product Specification

Bulk Bag Discharger 

Product description

The enclosed ton bag unloading station is a professional device for unloading ton bag materials, usually consisting of a frame structure, unloading platform ton bag suspension device, bag breaking device, dust cover, and conveying device. It has a fully enclosed design, which can effectively prevent dust from flying during the un process, avoid polluting the environment, improve the working environment, and protect the health of operators. At the same time, the enclosed ton bag unloading station can rapid and efficient unloading of ton bags, greatly improving the unloading efficiency through automated bag breaking and material conveying, reducing the labor intensity of workers, and can accurately control the unloading speed and flow rate, ensuring the stability and accuracy of the material unloading process. It is widely used in the material unloading operations of industries such as chemical industry, food, building materials, and medicine.

Working principle

Firstly, the ton bag is lifted to the designated position of the unloading station and secured. The ton bag is then lifted and kept by the ton bag suspension device. Next, the bag-breaking device is activated. For example, if a knife or mechanical device is used, the bottom or side of ton bag is cut open to allow the material to naturally fall down to the unloading platform or conveyor device below due to the action of gravity. During this process, fully enclosed structure effectively prevents the escape of dust, and the dust-proof cover may be equipped with a dust-suction device, which collects a small amount of dust raised the negative pressure suction principle, preventing it from spreading to the surrounding environment. The conveyor device will then transport the unloaded material to the designated storage container or the next production, thus achieving efficient, environmentally friendly, and safe ton bag unloading operations.

Product features

1. Efficient unloading: It is equipped with professional bag-breaking and unloading devices, which can quickly open the ton bag and allow the materials to flow out smoothly. At the same time, it can be equipped with automated conveying equipment to achieve the rapid transfer of materials, greatly improving the unloading efficiency, reducing the manual unloading time and labor costs.

2. Environmental protection and dust prevention: The overall design is closed, effectively preventing dust from flying into the surrounding environment during the unloading process. Meanwhile, a dust collection device or dust filtration system is often installed inside to further collect and process the dust, reducing dust pollution and improving the working environment, which meets the environmental protection requirements.

3. Safe operation: It is equipped with various safety protection devices, such as safety locking buckles for hanging ton bags, protective railings in the operation area, leakage protection of the electrical system, etc., which can prevent safety accidents such as ton bag falling and accidental operation by personnel, ensuring the personal safety of operators.

4. Wide application range: It can be custom-designed according to different material characteristics (such as granular, powdery, blocky, etc.) and ton bag specifications, and can meet the unloading requirements of various materials in multiple industries such as chemical industry, food industry, building materials industry, and pharmaceutical industry.

5. High degree of automation: It can be linked and controlled with upstream and downstream production equipment to achieve the automated operation of the unloading process, such as automatic bag-breaking, automatic conveying, automatic metering, etc., reducing manual intervention, improving the continuity and stability of production, and reducing the impact of human factors on production.

6. Easy maintenance: The structural design is reasonable, and all components are easy to disassemble and install, which is convenient for daily inspection, maintenance, and repair. Moreover, the key components of the equipment usually adopt high-quality materials and advanced manufacturing processes, having a long service life and reducing the maintenance cost and downtime of the equipment.

7. Reasonable space utilization: It can be optimized according to the space layout of the customer's site, with a variety of installation methods and dimensions available. It can not only adapt to a spacious workshop environment but also operate efficiently in places with limited space, effectively saving production space.

8. Precise metering: It can be integrated with high-precision metering devices to accurately weigh and measure the materials during the unloading process, providing accurate data support for subsequent production batching, cost accounting, etc., which is helpful to improve the refined management level of production.