15kHz 2600W High Power Ultrasonic Mask Slicer Generator Welding Machine

Product Specification

15khz 2600W High Quality Ultrasonic Mask Slicer GeneratorWelding Machine

Parameter:

Where is ultrasonic welding used?

Sonics offers a complete line of specialized ultrasonic equipment and components for face mask and other PPE textile applications such as continuous bonding or slitting; punching; plunge bonding; and hook and loop (Velcro) bonding. Using ultrasonics for these processes provides superior performance in terms of speed, safety, cost-effectiveness and smoothness of finished edges. Applications include face masks, surgical gowns, protective face shields and many others.
Sonics manufactures a comprehensive range of medical-device capable plastics welding equipment, tooling and components, from hand-held units to bench model presses to ultrasonic kits for OEM installation. Ultrasonic plastic welders, including ElectroPress welding systems with superior precision control, staking/inserting machines, and custom tooling and fixtures are available.

Features:

Automatic frequency tracking: The system automatically tracks the resonance frequency of the welding horn. Compensate for detuning caused by heat and other reasons.

Digital frequency control: The operating frequency is digitally controlled by the microcontroller.

Digital amplitude setting: This feature allows users to set precise amplitudes according to application requirements, which provides a larger range and repeatability of settings than analog systems.

The amplitude can be adjusted in a large range: 1% ~ 100% continuously adjustable, which is different from the shortcomings of traditional generators that are difficult to work with low amplitude.

High-speed micro-controller: The internal micro-controller operates at a frequency of up to 168MHz, which can accurately and timely control the working conditions.

Control and sampling interval of 0.5 milliseconds: 2000 times of sampling and control for welding process per second.

Color touch screen display: Through the color screen and touch, friendly and easy-to-use human-computer interaction is realized, and the experience is better.

Coexistence of buttons and touch: common functions can provide better interaction through buttons. Among them, the buttons use silicone keys, which have a better feel.

Operating language: The user can select the applicable language in the start screen: currently only supports English and Chinese.

Slant start: Ultrasonic energy supply and welding horn start at the most suitable ascent speed to reduce the electromechanical pressure of the system.

Vibration after welding: The user can start the ultrasonic after the welding and pressure holding process is finished, and the workpiece sticking to the welding horn will be shaken off.

Welding quality monitoring: user-definable process alarm. When it is outside the range of user-defined defective products, the system will generate an alarm to remind the user.

Diagnosis at startup: During the startup process, the main components of the system are tested.

Timing frequency search: When starting up, the system conducts frequency search every one minute to update the resonance frequency of the welding horn. This is especially effective for a welding process that can affect the temperature of the welding horn. A change in the temperature of the welding horn will cause the resonance frequency to drift.

Service and shipment:

• Warranty one year for transducer.
• You can contact us for technical inquiry any time.
• We supply OEM service for oversea customer, also will keep Confidentiality for our customers.
• We supply customized products service for small quantity also.
• Shipment by FED-EX /DHL/UPS/TNT