High Frequency Vibration Ultrasonic Sealing Machine Seamless Ultrasonic Welding

Product Specification

High Frequency Vibration 35Khz Ultrasonic Sealing Seamless Welding Machine

Description:

Ultrasonic sewing machines use ultrasonic vibration to generate energy, folding fabric cloth cutting edges and edges for automatic mixing and tape bonding to seamlessly complete the butterfly. Ultrasonic sewing machines can do all the news in blends, such as sleeves, princess lines, quilting, and are an integral part of seamless garment production equipment. The high-frequency ultrasonic machine of the ultrasonic sewing machine works in the same way, except that the sound waves are at different frequencies. Acoustic waves exceeding 20 kHz are called ultrasonic waves. When the frequency of ultrasonic waves is greater than 100 kHz, ultrasonic sewing machines are called high frequencies. Ultrasonic sewing machines in the facts, high-frequency ultrasonic, high-frequency machine advantages of tape-free, seamless clothing seamless waterproof zippers, pockets, trademarks and large pieces of fabric glue, cooling equipment, environmental protection, high-end clothing and tent production models of international trends.

Principle: 

Ultrasonic Sewing Machine-----Ultrasonic welding is a high-tech technology for welding thermoplastic products. Various thermoplastic rubber parts can be processed by ultrasonic welding without adding solvents, adhesives or other auxiliary products. The advantages are increased multi-productivity, reduced costs, improved product quality and safe production. The power adjustment is more precise, the resolution is higher, and the products of various shapes can be satisfied, so as not to damage the product. The ultrasonic transducers are made of high-quality raw materials and precision-machined to make the ultrasonic airflow perfect at every point.

Specifications:

Common problems and solutions in ultrasonic systems:

First, when the aircut is found, the current is large, the amplitude is large, and there is a screaming phenomenon.
solution:
1. Adjust the frequency modulation coil until the current and amplitude are simultaneously adjusted to the lowest point, and then adjust the amplitude to 1% higher than the original amplitude;
2. When the adjustment does not solve the problem, judge that the vibrating section and the HORN are damaged.

Second, the current of the vibration box exceeds the above table.
Solution: Check the HORN, horn and transducer for cracks. If there is crack, it means the vibrator is broken. If no crack is found, remove the HORN and adjust to resonance. This is normal. At the time, it indicates that HORN is bad.

Third, when cutting cloth, the current is normal, but there is abnormal sound.
solution:
1. Check if the vibrator (especially HORN) is in contact with other objects;
2. Level the screw through the flower wheel to level the flower wheel;
2. Whether the connecting wire has been loosened or the wire is broken;
3. Whether the surface has spots;

4. The current switch of the vibration box does not light up.
solution:
1. Check the vibration box for power supply with a multimeter.
2. Check if the silk has been blown. If it is broken, there are two problems:
A. If the vibrator is broken, take the vibrator to the normal vibration box for testing (the specific detection method uses the second solution to detect);
B. First open the vibration box, check whether the power amplifier board is burnt out, and then check whether the vibration board is burnt out (the method is: take the power amplifier board of the normal vibration box, the vibration board, and the amplifier of the problem vibration box) Replace the board and the vibration board with a new one (5A).

High Frequency Vibration 35Khz Ultrasonic Sealing Seamless Welding Machine