Low Shear Heat TDK Screw Element Twin Extruder Screw Parts For Food Processing

Product Description:

One of the standout features of the TDK Screw Element is its low torque design. This means that it requires less energy to operate than other screw elements, making it an ideal choice for companies looking to reduce their energy costs and improve their bottom line. Additionally, the low torque design helps to reduce wear and tear on the extruder, which can extend the life of the equipment and save even more money in the long run. Another benefit of the TDK Screw Element is its low energy consumption. This is achieved through a combination of advanced materials and precision engineering, which help to minimize friction and reduce heat buildup during operation. As a result, the TDK Screw Element is able to extrude materials with greater efficiency and at a lower cost than many other screw elements on the market.

Features:

1: Product Name: TDK Screw Element

2: Application: Twin Screw Extruder

3: Material: Aluminum Bronze Surface

4: Warranty: 6 Months

5: Service Provided: Video Technical Support

6: Treatment: Polishing/Sand Blast

7: Features:

A: Low Torque TDK Element

B: Low-Shear Resin TDK Screw

C: High Dispersion TDK Screw

Specification

Screw Diameter	Optional
Screw Design	TDK Screw Element
Hardness	58-60HRC
Brand Name	Nanxiang Machinery
Surface Treatment	Polishing/Sand Blasting
Materials	SAM10/SAM39/WR5/WR14/W6Mo5Cr4V2
Place of Origin	Sichuan , China
Warranty	6 months
Screw Range	Φ 15.6 - Φ 430mm
Suit For	Pharmaceuticals Extrusion Chemical Extrusion Food Extrusion Powder Coating Extrusion

Extruder Screw Materials

1. For wear application:

Tool Steel : W6Mo5Cr4V2;

PM-HIP material : SAM10 SAM26 SAM39 CPM10V CPM9V

2. For corrosion application:

Nitrided Steel: 38CrMoAI;

PM-HIP material : SAM26 SAM39 CPM10V CPM9V

3. For wear and corrosion application:

PM-HIP material:SAM26 SAM39 CPM10V CPM9V

4. Other Materials:

Stainless Steel: 316L, C276, SX737 etc.

Screw element include

Single flight, twin flight and tri-lobe elements

Kneading blocks and single

mixing paddles or discs

High volume intake elements

Conveying elements

Compression elements

Reverse elements

Flow splitting elements to mix different viscosities

Transition elements from single flight to twin flight

Support twin-screw extruder brand

Different types of kneading blocks are provided

30° kneading block

45° kneading block

60° kneading block

90° kneading block

3KB kneading block

Reverse 45° kneading block

Quality Control

1). Materials control: All the materials are purchased from the domestic brands or Eurpean twin-screw specialty materials suppliers,which tested by elemental analysis and metallurgical inspections to ensure the quality.

2). The internal splines is checked by the spline plug to ensure interchangeability of the elements

3). All components are machined by CNC machines to ensure the shapes and tolerances of the elements

4). Adopt the European high-speed steel powder processing technology,and do the treatment according to the strict heat treatment 4.process to ensure the wear and corrosion performance same as the foreigh brands.

5). Perfessioal technical team can not only provide timely and accurate mapping sample design but also the combination of elements of technical services.

6). There are various prepared technical information and the fitxtures for the various brands extruders to ensure the timely lead time.The common components have a lot of stock, even the new one, it can be delivered within 45days.

7). The modern management system can ensure the products 100% qualified and tracked.

Tool Steel

Production Process

	NO.1   Workblank     Select high-quality raw materials
NO.2   Piecewise According to the drawing section length
	NO.3   Hit bottom hole Rough machining the bottom hole,and then pull spline
NO.4   Machining thread Professional high-end processing equipment,rough machining threads
	NO.5   Finish machining thread
NO.6   Threading grinding Further control of tolerance Length:-0.01mm-+0.01mm OD:-0.03mm-0mm Transition arc:-0.02mm-+0.02mm

Our Service

Product accuracy

There are some differences between Nanxiang Machinery and Nanjing's production technology. Their finishing process is carried out before heat treatment, and the deformation after heat treatment is not controlled, so their accuracy is not easy to control. But our finishing process is carried out after heat treatment, which can eliminate the deformation of parts in heat treatment, so the precision is higher, and thus can achieve zero seam connection.

Packing&Delivery

Packing Details: According to your order quantity packaging, shipping wooden boxes, air carton.

Delivery Details: 20-60days after order.

Customer Trust

FAQ

Q: Are you a trading company or a manufacturer?

A: We are a manufacturer.

Q: Where is your factory located? How can I visit there?

A: Our factory is located in Chengdu, Sichuan Province, China. You can fly directly to Chengdu Airport, and we will pick you up upon arrival. We warmly welcome all our clients, both domestic and international, to visit us.

Q: How long will your product last?

A: The lifespan of our products can vary greatly depending on the operation time, materials used, and working conditions. Therefore, it is difficult to provide an exact duration.

Q: Are your quotations all FOB?

A: Yes, all our quotations are FOB (Free on Board).