Low Torque Twin Screw Extruder WR26 TDK Screw Element For Reduced Energy

Product Description:

The Optimized Mixing TDK Element is designed to provide superior mixing performance in twin screw extruders. Its unique design helps to optimize the mixing process, resulting in a more consistent and uniform product. This is achieved through the use of a high dispersion TDK screw, which helps to evenly distribute materials throughout the extruder. This results in a more homogenous and consistent product, reducing the need for rework and improving overall efficiency.

One of the key benefits of the Optimized Mixing TDK Element is its durability. Made from a high-quality aluminum bronze surface material, this product is designed to withstand the rigors of high-stress environments. Its hardness of HRC 58-62 ensures that it can withstand even the toughest conditions, providing customers with peace of mind and long-lasting performance.

Features:

1: Product Name: TDK Screw Element

2: Warranty: 6 Months

3: Treatment: Polishing/Sand Blast

4: Service Provided: Video Technical Support

5: Material: Aluminum Bronze Surface

6: Features:

A: Energy-Efficient TDK Element

B: Low Shear TDK Screw

C: Optimized Mixing TDK Element

Specification

Screw Diameter	Optional
Screw Design	TDK Screw Element
Hardness	58-60HRC
Brand Name	Nanxiang Machinery
Surface Treatment	Polishing/Sand Blasting
Materials	SAM10/SAM39/WR5/WR14/W6Mo5Cr4V2
Place of Origin	Sichuan , China
Warranty	6 months
Screw Range	Φ 15.6 - Φ 430mm
Suit For	Pharmaceuticals Extrusion Chemical Extrusion Food Extrusion Powder Coating Extrusion

Extruder Screw Materials

1. For wear application:

Tool Steel : W6Mo5Cr4V2;

PM-HIP material : SAM10 SAM26 SAM39 CPM10V CPM9V

2. For corrosion application:

Nitrided Steel: 38CrMoAI;

PM-HIP material : SAM26 SAM39 CPM10V CPM9V

3. For wear and corrosion application:

PM-HIP material:SAM26 SAM39 CPM10V CPM9V

4. Other Materials:

Stainless Steel: 316L, C276, SX737 etc.

Screw element include

Single flight, twin flight and tri-lobe elements

Kneading blocks and single

mixing paddles or discs

High volume intake elements

Conveying elements

Compression elements

Reverse elements

Flow splitting elements to mix different viscosities

Transition elements from single flight to twin flight

Support twin-screw extruder brand

Different types of kneading blocks are provided

30° kneading block

45° kneading block

60° kneading block

90° kneading block

3KB kneading block

Reverse 45° kneading block

Quality Control

1). Materials control: All the materials are purchased from the domestic brands or Eurpean twin-screw specialty materials suppliers,which tested by elemental analysis and metallurgical inspections to ensure the quality.

2). The internal splines is checked by the spline plug to ensure interchangeability of the elements

3). All components are machined by CNC machines to ensure the shapes and tolerances of the elements

4). Adopt the European high-speed steel powder processing technology,and do the treatment according to the strict heat treatment 4.process to ensure the wear and corrosion performance same as the foreigh brands.

5). Perfessioal technical team can not only provide timely and accurate mapping sample design but also the combination of elements of technical services.

6). There are various prepared technical information and the fitxtures for the various brands extruders to ensure the timely lead time.The common components have a lot of stock, even the new one, it can be delivered within 45days.

7). The modern management system can ensure the products 100% qualified and tracked.

Tool Steel

Production Process

	NO.1   Workblank     Select high-quality raw materials
NO.2   Piecewise According to the drawing section length
	NO.3   Hit bottom hole Rough machining the bottom hole,and then pull spline
NO.4   Machining thread Professional high-end processing equipment,rough machining threads
	NO.5   Finish machining thread
NO.6   Threading grinding Further control of tolerance Length:-0.01mm-+0.01mm OD:-0.03mm-0mm Transition arc:-0.02mm-+0.02mm

Our Service

Product accuracy

There are some differences between Nanxiang Machinery and Nanjing's production technology. Their finishing process is carried out before heat treatment, and the deformation after heat treatment is not controlled, so their accuracy is not easy to control. But our finishing process is carried out after heat treatment, which can eliminate the deformation of parts in heat treatment, so the precision is higher, and thus can achieve zero seam connection.

Packing&Delivery

Packing Details: According to your order quantity packaging, shipping wooden boxes, air carton.

Delivery Details: 20-60days after order.

Customer Trust

FAQ

Q: Are you a trading company or a manufacturer?

A: We are a manufacturer.

Q: Where is your factory located? How can I visit there?

A: Our factory is located in Chengdu, Sichuan Province, China. You can fly directly to Chengdu Airport, and we will pick you up upon arrival. We warmly welcome all our clients, both domestic and international, to visit us.

Q: How long will your product last?

A: The lifespan of our products can vary greatly depending on the operation time, materials used, and working conditions. Therefore, it is difficult to provide an exact duration.

Q: Are your quotations all FOB?

A: Yes, all our quotations are FOB (Free on Board).