Customized Twin Screw Mixing Rotor With Screw Dia Range 10mm To 300mm

Customized Spline Connection Twin Screw Mixing Rotor with Screw Dia Range 10mm to 300mm

Product Description:

The Mixing Rotor is designed to be easy to install and use. It is connected to the mixer using a spline connection method, which ensures that it is secure and stable during the mixing process. The spline connection also ensures that the mixing rotor remains in place during the mixing process, which helps to reduce the risk of accidents or damage to the mixer.

The Low-Shear Mixing Rotor is a high-efficiency product that is designed to provide optimal mixing results. The product is designed to provide low-shear mixing solutions, which ensures that the products being mixed are not damaged or altered during the mixing process. This makes it an ideal product for industries that require high-quality mixing solutions, such as the food and pharmaceutical industries.

The Mixing Rotor is made using high-quality materials, which ensures that it is durable and long-lasting. The product is treated using a combination of polishing and sandblasting, which gives it a smooth and attractive finish. The polishing and sandblasting also help to protect the mixing rotor from corrosion and other forms of damage, which ensures that it remains in optimal condition for longer.

Features:

Product Name: Mixing Rotor

Packing: Wooden Box Packing

Service: 24 Hours Support

Screw diameter: 10mm-300mm(Can Be Customized)

Service Provided: Video Technical Support

Standard: DIN, GB, Etc.

Features:

Uniform Distribution Mixing Rotor

Cooling Mixing Rotor

Uniform Distribution Mixing Rotor

Specification

Screw Diameter	Optional
Screw Design	Mixing Rotor
Hardness	58-60HRC
Brand Name	Nanxiang Machinery
Surface Treatment	Polishing/Sand Blasting
Materials	SAM10/SAM39/WR5/WR14/W6Mo5Cr4V2
Place of Origin	Sichuan , China
Warranty	6 months
Screw Range	Φ 15.6 - Φ 430mm
Suit For	Pharmaceuticals Extrusion Chemical Extrusion Food Extrusion Powder Coating Extrusion

Extruder Screw Materials

1. For wear application:

Tool Steel : W6Mo5Cr4V2;

PM-HIP material : SAM10 SAM26 SAM39 CPM10V CPM9V

2. For corrosion application:

Nitrided Steel: 38CrMoAI;

PM-HIP material : SAM26 SAM39 CPM10V CPM9V

3. For wear and corrosion application:

PM-HIP material:SAM26 SAM39 CPM10V CPM9V

4. Other Materials:

Stainless Steel: 316L, C276, SX737 etc.

Screw element include

Single flight, twin flight and tri-lobe elements

Kneading blocks and single

mixing paddles or discs

High volume intake elements

Conveying elements

Compression elements

Reverse elements

Flow splitting elements to mix different viscosities

Transition elements from single flight to twin flight

Support twin-screw extruder brand

Quality Control

1). Materials control: All the materials are purchased from the domestic brands or Eurpean twin-screw specialty materials suppliers,which tested by elemental analysis and metallurgical inspections to ensure the quality.

2). The internal splines is checked by the spline plug to ensure interchangeability of the elements

3). All components are machined by CNC machines to ensure the shapes and tolerances of the elements

4). Adopt the European high-speed steel powder processing technology,and do the treatment according to the strict heat treatment 4.process to ensure the wear and corrosion performance same as the foreigh brands.

5). Perfessioal technical team can not only provide timely and accurate mapping sample design but also the combination of elements of technical services.

6). There are various prepared technical information and the fitxtures for the various brands extruders to ensure the timely lead time.The common components have a lot of stock, even the new one, it can be delivered within 45days.

7). The modern management system can ensure the products 100% qualified and tracked.

Tool Steel

Production Process

	NO.1   Workblank     Select high-quality raw materials
NO.2   Piecewise According to the drawing section length
	NO.3   Hit bottom hole Rough machining the bottom hole,and then pull spline
NO.4   Machining thread Professional high-end processing equipment,rough machining threads
	NO.5   Finish machining thread
NO.6   Threading grinding Further control of tolerance Length:-0.01mm-+0.01mm OD:-0.03mm-0mm Transition arc:-0.02mm-+0.02mm

Our Service

Product accuracy

There are some differences between Nanxiang Machinery and Nanjing's production technology. Their finishing process is carried out before heat treatment, and the deformation after heat treatment is not controlled, so their accuracy is not easy to control. But our finishing process is carried out after heat treatment, which can eliminate the deformation of parts in heat treatment, so the precision is higher, and thus can achieve zero seam connection.

Packing&Delivery

Packing Details: According to your order quantity packaging, shipping wooden boxes, air carton.

Delivery Details: 20-60days after order.

Customer Trust

Why choose us?

Nanxiang Machinery is a specialized manufacturer of precision-machined components for twin-screw extruders, including threaded elements, kneading blocks, mandrels, super-hard screw accessories, and wear-resistant alloy steel sleeves. Our products are widely applied in renowned international brands such as Coperion, Lerstritz, Berstorff, KOBE, and JSW, serving industries like plastics, food, feed, pellet manufacturing, pharmaceuticals, and new energy.

FAQ

Q: Are you a trading company or a manufacturer?

A: We are a manufacturer.

Q: Where is your factory located? How can I visit there?

A: Our factory is located in Chengdu, Sichuan Province, China. You can fly directly to Chengdu Airport, and we will pick you up upon arrival. We warmly welcome all our clients, both domestic and international, to visit us.

Q: How long will your product last?

A: The lifespan of our products can vary greatly depending on the operation time, materials used, and working conditions. Therefore, it is difficult to provide an exact duration.

Q: Are your quotations all FOB?

A: Yes, all our quotations are FOB (Free on Board).

Q: Can I get a one-year warranty for free?

A: Our standard warranty is not free, but we have confidence in the quality of our products. If you require a warranty, it will be available for an additional cost.

Q: How is your after-sale service?

A: We are committed to providing timely support. If you encounter any issues with our products, you will receive our assistance promptly. We strive to ensure you receive the best service possible.