Manual Decoiler Automatic Cutting 1250mm Floor Deck Roll Forming Machine

Product Specification

quick details

1.1 Feeding width: 1250mm
1.2 Effective width: 1025mm
1.3 Material thickness: 0.8-1.5mm
2. Process flow: Decoiling–feeding—forming—cutting—production
3. Manual Decoiler:
3.1 Material coil inner diameter: 450mm-700mm
3.2 Max coil width: 1200mm
3.3 Carrying capacity: 5T
4. Forming Device:
4.1 Number of forming steps: 24 steps
4.2 Shaft material: 45# steel with harden treatment, outer diameter 90mm
4.3 Roller material: 45# steel
4.4 Main motor power: 11kw(2sets)
4.5 Forming speed: 12-15m/min
4.6 Voltage: 380V/50Hz/3 phase or as your request
5. Cutting Device:
5.1 hydraulic cutter
5.2 blade, puncher and mold material: Cr12 steel with quenched treated 60-62C
5.3 cutting system: Advanced hydraulic drive, automatic cutting after forming, no distorting or wasting, high level safety factor.
6. Controlling Device:
6.1 screen: 5.7 inch Taida screen from Taiwan
6.2 PLC: Taida DVP14ES from Taiwan
6.3 coder: Japanese Omron E6C2
7. Hydraulic:
7.1 Advanced hydraulic system from Taiwan
7.2 Power: 4kw
8. Simple output frame: Simple frame weld bu #8 U bar, 1 PCS of 3m

Specifications

Componse of the machines

​
1) Manual De-coiler ------------------------------------------------------ 1 set
2) Roll Forming System--------------------------------------------------- 1set
3) Cutting Device---------------------------------------------------------- 1set
4) Hydraulic System------------------------------------------------------- 1 set
5) PLC Control System----------------------------------------------------1 set
6) Run out table ----------------------------------------------------------- 1 set
Trade Terms and After sale service
1.Payment Term:30% paid by T/T as down payment,Balance 70% after inspection before delivery. After finish production, we will inspect the machine and inform the buyer, the buyer come inspect goods, then pay the balance before shipping.
2.Delivery Time:We guarantees the equipment will be ready for shipment within 30 working days after receipt of deposit .
3.After sale Service:We could send technician to your country to install machine if you need. The buyer need to pay all the cost, including:visa, round trip tickets, accommodation, salary of USD 100~120 per day.
4.Warranty:12 months
During the warranty, the replaceable parts are free, but the buyers need to pay for the shipping .We will also provide you instruction manual to show you how to operate the machines

Main technical parameters
General
1). Thickness of steel coil: 0.7-1.25mm
2). Material: PPGI, GI
3). Input width: 1220mm
4). Output width: 810mm
5). Total length (from de-coiler to output table): about 18M
6). Tolerance of length: 10±2mm
7). Transporting: 1×40ft Container
Main roll forming machine
1). Machine stand: 350H steel welding structure
2). Guide feed way: side sliding type
3). Structure: wall panel, thickness 14mm
4). Number of stations: 24 stations
5). Main shaft material: 45# steel, O.D.: 90mm, quenching and tempering treatment
6). Roller material: high grade 45# steel, quenching 58-62℃
7). Way of drive: by chain
8). Forming speed: 8m/min
9). Main motor power: 18.5kw
10). Power supply: 380V, 50HZ or at buyer’s requirement, 3-Phase
11). Motor is under the mould, which can save space
12). Dimension (L*W*H): 6.7×1.7×1.3m
Hydraulic cutter
1). Material of blade and mould: Cr12MoV steel with quenched treatment 60-62℃.
2). Cutting system: adopt advanced hydraulic cutting system, automatic cut after forming no distortion, waste, high safe factor(main motor stops and then cuts).
3). Cutting type: stop machine cutting.
Electrical system
1). Screen display: Mitsubishi or Siemens touch screen;
2). PLC: Mitsubishi or Siemens;
3). Measure the length automatically;
4). Count the quantity automatically;
5). Length and quantity is controlled by computer, the machine will cut automatically as reaching the set length, the machine can automatic stop;
6). It is easy to adjust the error of length;
7). Meter count way: rotary encoder;
Hydraulic system
1). YUKEN system, made in China;
2). Power: 5.5KW;
3). Oil pump of hydraulic station: gear pump;
4). Hydraulic cylinder: 100mm;
5). Structure of cutting: size of hydraulic station 55×65×90mm;
6). 1 set of electro valve;
7). The oil pipe can not be welded type (protective of oil leak), treatment of welding spot of total machine.
Line composition
De-coiler; Roll Forming Machine Unit; Hydraulic Automatic Cutting Unit; Run Out Table; PLC Control Cabinet; Electrical system; Hydraulic system.
Technical process
De-coiler→ Feed with guide→ Roll forming→ Hydraulic cutting unit→ Run-out table→ PLC control system