Payment Terms | L/C, D/P, T/T, MoneyGram, Western Union |
Supply Ability | 20/cover/A year |
Delivery Time | 40days |
Packaging Details | Open Top Container 40ft IAA 8ft 6in /IAA 9ft 6in |
Brand Name | Shandong time machinery technology Co., LTD |
Model Number | SGHJ-IV Free floor truss production line |
Place of Origin | China |
View Detail Information
Explore similar products
ERW Square Tube Welding Machine 40mm-1200mm Welding Length
ERW Steel Pipe Square Tube Welding Machine Valve Snail Rebar Material 18000KG
PLC Square Tube Welding Machine Square Tube Joiner Accuracy 0.2mm
Square Tube Erw Welding Machine 70-270mm Truss Depth High Accuracy
Product Specification
Payment Terms | L/C, D/P, T/T, MoneyGram, Western Union | Supply Ability | 20/cover/A year |
Delivery Time | 40days | Packaging Details | Open Top Container 40ft IAA 8ft 6in /IAA 9ft 6in |
Brand Name | Shandong time machinery technology Co., LTD | Model Number | SGHJ-IV Free floor truss production line |
Place of Origin | China |
Shandong Time Machinery Technology Co., Ltd.
"PC Square Tube Reinforcement Truss Welding Production Line (SGHJ-IV)" Equipment Information and Quotation
Legal Representative: Cui Hao
Phone: 13395378282
Address: Economic Development Zone, Jining City, Shandong Province
Website: www.sdsgzn.com
Table of Contents
I. Business Quotation 2
II.Introduction to Unassembled Formwork Truss Floor Project 3
1.Project Overview 3
2. Production Process Introduction 5
3. Square Tube Reinforcement Truss (Right Angle Truss) 6
III.Equipment Performance and Technical Parameters 7
1. Technical Parameters of Reinforcement Truss Production Line 8
1.1 Overview of Square Tube Equipment 8
1.2 Composition of Reinforcement Truss Production Line Equipment 8
1.3 Equipment Technical Parameters: 9
1.4 Equipment Features 10
1.5 Equipment Configuration and Component Brands 10
2 Cooling water machine 11
2.1 Technical Specifications of Air-cooled Box Type Cooling Unit are as follows: 12
2.2 List of Spare Parts for DeepChorie Air-cooled Box Cooling Unit: 13
3. Air Compressor 14
1. Technical Parameters of Air-cooled Screw Machine 14
I. Business quotation
Intelligent CNC Truss Welding Production Line Professional Manufacturer
SGHJ-IV Intelligent CNC Truss Welding Production Line Quotation | |||||||||
Quotation unit: Shandong Shiguang Machinery Technology Co., Ltd. | |||||||||
Serial No. | Equipment name | Equipment model | Units |
Quantity | Cost price (RMB) | Amount (RMB) | |||
1 | Square Pipe Rebar Truss Welding Production Line | SGHJ-IV | Unit | 1 | |||||
2 | Screw air compressor | KAIZEN BK series 37kw | Unit | 1 | |||||
3 | Cooling water machine | RX-10A | Unit | 1 | |||||
4 | Rebar Welding Machine | 25kva | Unit | 1 | |||||
Total | RMB: RMB upper case: | ||||||||
Note: This price includes tax, freight, debugging and installation fee, training fee. | |||||||||
Our company focuses on the research and development and manufacture of steel truss welding production line, with specialized and efficient technology research and development team, the company attaches importance to technological innovation, insists on taking the road of independent innovation, constantly adjusts the product structure to meet the market demand, and establishes long-term cooperative partnership with a number of well-known enterprises. |
2. Payment method, payment period, and ownership of property rights:
1.Pay 30% of the total contract price as deposit within three days after the contract is signed;
2.Payment for shipment: 60% of the total contract price before shipment of contract goods;
3.Installation payment: 5% of the total contract price to be paid within seven days after the equipment installation;
4.Warranty deposit: the remaining 5% as a warranty; warranty period of 1 year, the warranty period is paid within three days without interest;
5.Party A retains the ownership of the goods before the payment under this contract is completely settled; Party B shall pay for the equipment in accordance with the agreed payment method, otherwise, Party A has the right to suspend the service.
▶ Remittance Information
Company name: Shandong Time Machinery Technology Co. Ltd
Tax identification number: 91370811MA3EP7HT68
Account number: 815010601421010400
Bank: Jining Bank Xicheng Sub-branch
Address: Jining Economic Development Zone, Shandong Province, east of Jiafeng Road, north of Ruixiang Road (Shandong Taifeng Engineering Group Co., Ltd. yard) Tel: 13954713947
II. Introduction to the Unassembled Formwork Truss Floor Project
1. Project overview
The unassemble formwork reinforced truss floor uses a new type of green board. The bottom board is made of cement and quartz sand as the main materials, with imported natural wood pulp as the main reinforcing fiber. It is made by special formwork pressed under high pressure and steam oxygen at high temperature. Its surface has regular groove texture, which can improve the adhesive strength between the board and the concrete or mortar by more than 50% compared to ordinary flat plates. It effectively solves the problem of detachment caused by poor adhesion between the board and the concrete or mortar and restricts board deformation, thereby solving the problem of cracking of the finish caused by board deformation.
The new green bottom board is fixed to the reinforced truss using special self-tapping screws and the connection base of the automatic screw-locking machine. It realizes mechanization and industrial production, with simple construction technology, convenient construction and transportation, flat surface of the bottom board. It can completely replace the laminated boards and cast-in-place floor framework currently available on the market, achieving disassembly-free, plaster-free, quick installation, reducing construction processes, lowering transportation costs, almost no loss, ensuring indoor net height, and reducing construction costs, etc. It greatly solves the known problems existing in the use of laminated boards in prefabricated houses and can be widely used in various building projects such as hotels, office buildings, schools, residential buildings, hospitals, warehouses, parking lots, and multi-story industrial buildings. It is one of the new options for floor construction in prefabricated buildings, with enormous market potential.
2. The unassembled framework truss floor finished product (right angle)
III. Equipment Performance and Technical Parameters
1.Technical Parameters of Steel Joist Production Line
1.1 Equipment Overview
Square tube rebar truss production line is a fully automated production line integrating rebar coiling release, rebar straightening, side bar bending, weld forming, automatic shearing, and finished product gathering, which can produce non-demolition molded rebar trusses, rebar trusses for floor joists, and PC rebar trusses for assembled buildings, which are widely used in the fields of building construction (prepositioned floor joists) and high-speed railroad (double-block railroad sleeper) construction.
Welding equipment for square tubes:
No. | Equipment Components | Quantity | Technical Features |
1 | Square Tube Connector Vibrating Plate-Collector | Two sets | Vibratory feed, conveyor chute, stocker |
2 | High-speed welding assembly | Two sets | Composed of high-speed cylinders, chromium-zirconium welded electrodes |
3 | Pneumatic Feeding Components | Two sets | For automatic loading of connecting parts |
4 | Welding Molds and Welding Power Supplies | One set | Consisting of welding power supply, fixing molds for connecting parts |
5 | Welding Cooling Water System | One set | Cooling for welding of connecting parts |
6 | Adjustment of moving components | One set | For adjusting the welding position of the connecting parts |
1.2 Equipment Composition of Rebar Truss Production Line:
No. | Equipment Components | Quantity | Technical Features |
1 | Coil Rebar Wire Laying Rack | One set | Vertical Wire Laying Rack,cushioned with brake |
2 | Straightening and Feeding Mechanism | One set | Adopts Multi-Wheel Straightening with excellent straightening effect without damaging rebar ribs; Dual-driven wire feeding with three deceleration motors. |
3 | Material Storage Mechanism | One set | Equipped with a new type of open storage rack that utilizes cushioning storage, allowing for continuous production and preventing rebar accumulation effectively. |
4 | Terminal Straightening Mechanism | One set | Second-stage terminal straightening is conducted on the main reinforcement and diagonal members before welding and forming using a five-roller straightening method, ensuring the straightness of the truss products. |
5 | Diagonal Member Bending Mechanism | One set | 1) Pendulum rod bending is powered by a servo motor, ensuring good synchronization and high stability. 2) Wire feeding mechanism is powered by another servo motor, offering better synchronization and higher accuracy. When combined with the bending mechanism, the perfect cooperation of the two servo motors enables changing of truss pitch without stopping the machine, significantly enhancing production efficiency.
|
6 | Welding Main Unit | One set | Two spot welds are used, employing a total of 2 transformers, which reduces the total power consumption of the welding transformers by over 60 percent. |
7 | Bending mechanism | One set | Using servo-mechanical bending, faster speed, less noise, higher stability. |
7 | Cutting Mechanism | One set | Utilizes a "scissor-type" cutting mode to effectively solve the problem of open welds caused by the cutting process. This mode also helps avoid truss skewing and distortion during the cutting process. The cutting position adjustment is controlled by servo motor, enabling cutting of trusses of any length without stopping the machine. |
8 | Aggregate Collection Mechanism | One set | Automatic stacking |
9 | Electrical Control System | One set | |
10 | Operating System | One set | Operating buttons and other components are of high-quality Convenient equipment operation and adjustment Convenient operation of speed, welding parameters, etc. Truss reservation system
|
11 | Instruction Manual, Spare Parts, and Tools | One set | Standard configuration
|
1.3 Equipment Technical Parameters:
Swing Arm | Units | Quantity | Note |
Load Capacity of Wire Laying Rack | kg | 2000 | The height of the upper chord should not exceed 2 meters, and the height of the lateral chord should not exceed 1.3 meters. |
Number of Wire Laying Racks | Unit | 5 | |
Power of Side Steel Forming Motor | kW | 7.5 | |
Power of Welding Transformer | kW | 160x3 | Intermittent operation with square tube welding transformer added at the back |
Shear motor power | kW | 11+11 | Adopt self-developed lifting scissors intermittent operation |
Collecting and lifting rack motor power | kW | 2.2 | Intermittent operation |
Lateral chord bending pitch | mm | 200 | |
Chord height | mm | 70-270 | Height of 250 and above without bottom angle chord |
Chord width | mm | 70-90 | Large width |
Diameter of upper and lower chord bars | mm | 6-12 | |
Diameter of lateral chords | mm | 4-7 | |
Length of the chord | m | 2~14 | Automatic adjustable pitch
|
Straightness of the chord | mm/m | ±5 | |
Height error of the chord | mm | ±2 | |
Length error of the chord | mm/m | ±5 | Maximum error not exceeding ±15mm
|
Height of the exposed upper and lower chord bars | mm | ≤5 | |
Speed of the production line | m | 6-8 | The actual stable production speed is determined by the specifications of the chord.(Normal truss, production speed: 12-14 meters) The speed will be affected if the square tube connectors are added in the production process. |
Air pressure | Mpa | ≥0.7 | The gas used should be clean, filtered and dried. |
Air consumption | m³/min | 3/4.5 | |
Length of the production line (length * width * height) | mm | The length of the production line can be adjusted appropriately to 45000*3000*3500. | |
Total production | T | ≤18 | |
Note: Standard configuration includes bottom angle bending mechanism. Please specify if the configuration for residential industrialization does not include the bottom angle bending mechanism. |
1.4.1 Equipment Features
1. Rubar laying frame
l There are five sets of bar payoff stands, using rotating payoff method, with a maximum load of 2 tons.
l Each payoff stand is equipped with independent air braking device.
l Each payoff stand has an independent pre-straightening mechanism to remove the oxide scale on the surface of the steel bars.
2. Straightening and Feeding Mechanism
l It uses multi-wheel straightening with good straightening effect, without damaging the ribs of the steel bars. Three deceleration motors are used for feeding.
l Each feeding mechanism can be controlled independently.
3. Steel Bar Storage Mechanism
lIt adopts a new type of open storage rack for buffering and storage, which is convenient for continuous production and effectively prevents steel bars from tangling.
4. Terminal Straightening Mechanism
l Secondary terminal straightening is performed on the main bar and the web bars before welding and forming. Five-roll straightening is used to ensure the straightness of the finished truss.
l This mechanism plays a key role in adjusting the straightness of the truss products.
5. Web Bar Pressing and Feeding Mechanism
l Swing-arm bending is used for bending the steel bars, powered by a servo motor, with good synchronization and high stability.
l Steel bar bending is continuous (the bending mechanism works in a circular and up-and-down swinging motion, without delay), with fast forming speed.
l The steel bar forming molds have cylindrical surfaces to prevent scratching the surface of the steel bars.
6. Welding Part
l Two spot welders, one on the top and one on the bottom, with two transformers in total.
l Four lower press rollers with good synchronization.
l The welding cylinders have a small stroke, large force, fast welding speed, and high quality.
l The welding cylinders use high-quality brands and are air clamped.
l The welding electrodes are made of chrome-zirconium alloy copper.
l Equipped with positioning mechanism to ensure the shape and size of the welding.
l The two-point resistance spot welding method reduces the installation power by 60% compared to peers, and the welding parameters of each welding point can be set independently.
l The four-way electrode head can be reused four times, reducing the cost by 3 times.
7.Square tube welding mechanism
lThe vibrating plate is used as the loading mechanism, and the loading speed is Stable and high efficiency. Square pipe pushing is completed by high-speed cylinder, and welding is completed by resistance welding.
8.Cutting Mechanism
l The "scissor-type" cuttingmode is adopted to effectively solve the problem of open weld caused by cutting process and avoid deformation and distortion of the truss during cutting.
l Fast cutting speed, no need to stop welding.
l For high-strength cutting at the main and side reinforcement welding joints, the latest developed high-strength and tough mold steel from China is used.
8. Automatic Collection and Stacking Mechanism
l The automatic collection mechanism allows continuous production without the need to stop, improving efficiency.
l It can collect trusses of different sizes, long and short.
l The automatic collection, stacking, and shipping of trusses are all fully automated.
l The automated collection and stacking device reduces the number of operators by 2.
10. Electrical Control System
l It adopts the control system from Hechuan with high stability.
11. Operating System
l Operating buttons and other components use high-quality products.
l The equipment is easy to operate and adjust.
l Operations such as speed, welding parameters, etc. are convenient.
1.5 Equipment Configuration and Component Brands
Name | Brand | Explanation Remarks |
Operating Screen | Kunlun Tongtai | It is an intelligent IoT touch screen with ARM CPU as the core and 800MHz main frequency. The product design adopts 10-inch TFT LCD, resolution 1024 * 600, four-wire resistive touch screen, and also pre-installed with McsgPro configuration software. |
PLC | Hechuan | High performance, compact structure, powerful functions, and high stability. |
Servo Motor | Hechuan | High performance, high reliability, and high quality. |
Low Voltage Control | CHNT | Chinese well-known brand, stable quality, high reliability. |
Switching Power Supply | Taiwan Mingwei | Taiwan well-known brand with over 30 years of research and manufacturing experience. |
Welding Transformer | Chengtai | Using Japanese welding technology. |
Air Components | Yadeke | Taiwan well-known brand, good quality, high reliability, high load capacity.
|
Solenoid Valve | Yadeke | |
Welding Cylinder | Shuangbeili Custom Cylinder | Fast speed, sufficient power, and high stability. |
Welding Controller | Shanghai Guolong | Stable product performance and reliable quality. |
Reducer | Zhejiang Tianhong | Stable and reliable performance. |
Linear Guide Rail | Taiwan Shangyin | High load capacity, high precision, high speed, and high accuracy. |
Bearing | Nsk | Imported quality, stable quality, and high reliability. |
Electric Wire, Cable | Guangdong Yingke | Excellent material, strong insulation, low eccentricity. |
The technical specification parameters of air-cooled box-type water cooling units are listed in the table below:
Item | Air-cooled series products | |
RX-10 | ||
Power supply | 10P-50Hz-380V | |
Cooling water flow m3/h | 6.0 | |
Total power consumption kW | 10.5 | |
Cooling Capacity
| kW | 36 |
kCal/hr | 30960 | |
Type | Totally enclosed scroll type | |
Starting method | Direct start | |
Condensing unit | Type | High-efficiency purple copper jacketed aluminum foil finned + low noise fan |
Cooling air volume m3/h | 12000 | |
Number of units | 1 | |
Coolant | Type | R22 |
Built-in water pump kW | 1.5 | |
Evaporator
| Number of units | High-efficiency water tank coil type |
Type | 1 | |
Pipe Diameter | DN40 | |
Safety protection devices | High and low voltage protection, anti-icing protection (double), safety valve, overload protection, under-phase, reverse phase, under-voltage, over-voltage, water flow protection, etc. | |
Safety protection device | Length | 1610 |
Width | 735 | |
Height | 1390 | |
Overall Dimension | kg | 326 |
. KAIZEN BK Series 37KW Screw Compressor Supporting Parameters
. BK series new screw compressor humanized human-machine interface display and control system.
. Simple and convenient operation
. The operating status can be seen at a glance. The operation status can be seen at a glance.
. BK Series Screw Compressor Can work for you 24 hours unattended.
. Maintenance or overhaul prompted in Chinese when abnormalities occur .
. With spare output interface, it can realize chain control and remote diagnosis control of multiple units.
BK Series New Screw Compressor with Built-in Oil Separation System
. Adoption of built-in oil separation design ensures oil-air separation effect and reduces oil consumption, and the product quality is fully guaranteed from the very beginning of design.
. BK series new type screw air compressor high efficiency air inlet control valve.
. ON/OFF control mode
. Anti-oil spray design with check valve
. BK series screw compressors have a new generation of low-consumption, high-efficiency motors.
. High starting torque
. Insulation class F, protection class IP54
. SKF bearings, low noise, long service life
. With refueling device, can be refueled without stopping the machine.
Discharge pressure Mpa | 0.8 |
Discharge volume m³/min | 5.5 |
Motor power kW | 37 |
Exhaust interface | G1 1/2 |
Noise db(A) | 67 |
Weight KG | 730 |
Overall dimension mm | 1240*1030*1435 |
Company Details
Business Type:
Manufacturer,Seller
Year Established:
2017
Total Annual:
400-500
Employee Number:
300~400
Ecer Certification:
Verified Supplier
Shandong Time Machinery Technology Co., LTD., located in the hometown of Confucius and Mencius, the canal capital of Shandong Jining Economic and Technological Development Zone, was founded in 2017, is a set of intelligent steel deep processing equipment research and development, manufacturing, sale... Shandong Time Machinery Technology Co., LTD., located in the hometown of Confucius and Mencius, the canal capital of Shandong Jining Economic and Technological Development Zone, was founded in 2017, is a set of intelligent steel deep processing equipment research and development, manufacturing, sale...
Get in touch with us
Leave a Message, we will call you back quickly!