Mechanical Equipment 0.10mm Sheet Metal Stamping Parts

Product Specification

Custom Sheet metal Fabrication Forming Bending Welding stamping Parts

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Progressive die stamping
Progressive die stamping uses a sequence of stamping stations. A metal coil is fed into a reciprocating stamping press with progressive stamping dies. The die moves with the press, and when the press moves down the die closes to stamp the metal and form the part. When the press moves up, the metal moves horizontally along to the next station. These movements must be precisely aligned as the part is still connected to the metal strip. The final station separates the newly-fabricated part from the rest of the metal. Progressive die stamping is ideal for long runs, because the dies last a long time without becoming damaged, and the process is highly repeatable. Each step in the process performs a different cut, bend, or punching operation on the metal, thus gradually achieving the desired end-product shape and design. It is also a faster process with a limited amount of wasted scrap.

Transfer Die Stamping
Transfer die stamping is similar to progressive die stamping, but the part is separated from the metal trip early on in the process and is transferred from one stamping station to the next by another mechanical transport system, such as a conveyor belt. This process is usually used on larger parts that may need to be transferred to different presses.

 
Bending: When you are designing the bends into your stamped metal part, it is important to allow for enough material — make sure to design your part and its blank so that there is enough material to perform the bend. Some important factors to remember:

• If a bend is made too close to the hole, it can become deformed.
• Notches and tabs, as well as slots, should be designed with widths that are at least 1.5x the thickness of the material. If made any smaller, they can be difficult to create due to the force exerted on punches, causing them to break.
• Every corner in your blank design should have a radius that is at least half of the material thickness.
• To minimize instances and severity of burrs, avoid sharp corners and complex cutouts when possible. When such factors cannot be avoided, be sure to note burr direction in your design so they can be taken into account during stamping

Coining: This action is when the edges of a stamped metal part are struck to flatten or break the burr; this can create a much smoother edge in the coined area of the part geometry; this can also add additional strength to localized areas of the part and this can be utilized to avoid secondary process like deburring and grinding.
 

Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:

1. Don’t accept defective, strict inspection of supplier's raw materials.

2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.

3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found, and the products shall be reworked or rejected according to the relevant requirement.

Four-Slide Stamping

Four-slide stamping is also called multi-slide or four-way stamping. This technique is best-suited for crafting complex components that have numerous bends or twists. It uses four sliding tools, instead of one vertical slide, to shape the workpiece through multiple deformations. Two slides, or rams, strike the workpiece horizontally to shape it, and no dies are used. Multi-slide stamping can also have more than four moving slides.

Four-slide stamping is a very versatile type of stamping, as different tools can be attached to each slide. It also has a relatively low cost, and production is fast.

Fine Blanking

Fine blanking, also known as fine-edge blanking, is valuable for providing high accuracy and smooth edges. Usually done on a hydraulic or mechanical press, or by a combination of the two, fine blanking operations consist of three distinct movements:

1. Clamping of the workpiece or work material in place
2. Performance of the blanking operation
3. Ejection of the finished part

Fine blanking presses operate at higher pressures than those used in conventional stamping operations, hence tools and machinery need to be designed with these higher operating pressures in mind.

The edges that are produced from fine blanking avoid fractures as produced with conventional tooling and surface flatness can exceed that available from other stamping methods. Since it is a cold extrusion technique, fine blanking is a single-step process, reducing the overall costs of fabrication