UV Curing System CIPP Curing For Pipe Diameter From 150-1600mm

Product Specification

UV-CIPP curing system takes high reliable SPS control system to control all the operations. Human-computer interaction takes high light Siemens MIMIC touch screen, and remote control, diagnosis functions can be expanded. The electrical cable drum is equipped with standard 200m high temperature resistance UV curing cable, can be extended to 300m. The electrical light source can satisfy DN150-2000mm pipe no-dig rehabilitation. The whole system has a compact design, and suitable for installation on all kinds of trucks.

System configuration

1.UV lamps and light rack

1.1.Small light source

Small light source(150-800mm)

1.1.1. For pipe diameter: DN150-800.

1.1.2. Light chain consisting of 2 units each with 4 UV high power lamps, total 8 lamps, power levels: 400/500/650W,total power 5200W.

1.1.3. 1 sensor for air temperature measurement; 4 sensors for at the inner liner surface(IR-sensor);

1.1.4. Each light chain can replace and install in random, no requirement of installation sequence.

1.1.5. The front plug-in heat-resistant camera, equipped with high power LED light.

1.1.6. Installation and adjustment of light chain wheels and legs is easy and convenient, to meet the requirement of quick replacement for different pipe diameters and different shapes of pipes in field.

1.1.7. Pre-set the ignition intervals of UV lamp, the system will control lamp ignition and flame-out automatically according to the pre-set time. You can also choose manual control to handle the complicated field situation.

1.2 Large light source

1.2.1. For pipe diameter: DN600-1600.

1.2.2. Light chain consisting of 2 units each with 4 UV high power lamps, total 8 lamps, power levels:1000/1200/1500W, total power 12000W.

1.2.3. 1 sensor for air temperature measurement; 3 sensors for at the inner liner surface(IR-sensor);

1.2.4. The light chain wheel set and legs are driven by motor, can stretch out and draw back in pipes automatically, to finish operation in large pipes quickly.

1.2.5. The front plug-in heat-resistant camera, equipped with high power LED light.

1.2.6. Installation and adjustment of light chain wheels and legs is easy and convenient, to meet the requirement of quick replacement for different pipe diameters and different shapes of pipes in field.

2 Cable and cable reel

2.1．Cable: standard length 120m, heat resistant, UV resistant, for control of curing, video signal transmission, light source driving.

2.2．Cable reel: transparent design for outer rack, reduce weight, convenient for repair, with inner lighting system.

2.3．Back eye camera: for inspection of liner material.

3 Control unit:

3.1. PLC controlled switchgear for operating the cable drum and UV light chain. Operation by the innovative Siemens touch screen. Standard cable 150m.

3.2. Windows operation system. All curing information and videos are visible. Display and record the following data: speed, pressure, liner surface temperature, light chain status and length, data can be exported.

3.3. computer with software and 3 monitors, including:

1 x 15” TFT monitor for operation and control of the entire system;

1 x 17” TFT monitor for image transmission of camera;

1 x 22” TFT monitor for software and operation of the entire system.

4 Blower

4.1. High power blower, power: 1400m3/h,nominal power: 18.5kW,50Hz, max. pressure 0.7bar.

4.2. Deep-developed control system, control the blower by touch screen of control cabin.

4.3. Plug-in switch connecting with cable drum.

4.4. Software: Windows system, pressure visualization and calibration, control the liner expansion,.

4.5. Built-in filter and relief valve, oil free, air cooling.

5 End caps

For pipe diameters: DN300-500,DN500-650,DN800-1000