Batch Off Rubber Cooling Machine For Automated Rubber Sheet Processing

Product Specification

Automatic Batch Rubber Cooling Machine And Rubber Sheet Cooling Machine

product description:

 

The batch off  rubber sheet cooler produced by Qingdao Beishun is a kind of equipment specially used for cooling and curing rubber sheets, which is widely used in the rubber processing industry. For example, rubber mixing plants, rubber tube production plants, rubber sealing strip production plants, motorcycle and bicycle tire plants, etc. The equipment ensures that the rubber sheets meet the expected physical properties and processing requirements by controlling the cooling speed and temperature. The following is a detailed introduction to the batch rubber sheet cooler:

Key features

Efficient cooling: With an efficient cooling medium circulation system and optimized cooling channels, the machine is equipped with 16 fans to ensure that the rubber sheets cool down quickly and evenly.

Automation control: Equipped with advanced PLC control system and automatic chain transmission, it can automatically adjust the cooling speed and temperature to adapt to different rubber materials and production processes.

Durable structure: Made of high-strength, corrosion-resistant steel and galvanized, it ensures the long service life of the equipment in harsh environments.

Modular design: Modular structural design facilitates cleaning and maintenance, reduces downtime, and improves production efficiency.

Uniform cooling: Well-designed cooling paths and temperature control systems ensure that the rubber sheet cools down evenly throughout the cooling process, and the thickness of the cooled rubber ranges from 1mm to 20mm to avoid temperature differences.

Application scenarios:

Rubber sheet production: During the rubber mixing process, it is used to quickly cool and solidify the rubber sheet to ensure its dimensional stability and physical properties.

Motorcycle tire manufacturing: It is used to cool the rubber sheet produced during the tire production process to ensure its quality and consistency in subsequent processes.

Seal and pipe production: When producing rubber seals and pipes, a cooler is used for rapid cooling to ensure the dimensional accuracy and surface quality of the product.

Tape and tape manufacturing: It is used to cool the rubber sheet produced during the tape and tape manufacturing process to ensure its adhesion and flexibility.

Working principle:

Feeding stage: The rubber sheet enters the pre-cooling zone through the inlet of the cooler, and the temperature is initially reduced during the conveying process.
 

Main cooling stage: The rubber sheet is further cooled by a cooling medium (such as cold water or coolant) in the main cooling zone of the cooler. And talcum powder is mixed in the water. When the rubber sheet passes through the cooling water, a layer of talcum powder will be attached to the rubber surface to prevent it from sticking together.

Temperature equalization stage: After passing through the main cooling zone, the rubber sheet is temperature-balanced in the temperature equalization zone to eliminate the internal temperature difference.

Discharging stage: The cooled rubber sheet is discharged from the equipment outlet, and an automatic folding machine is configured at the outlet to fold the rubber sheet neatly together and enter the next processing link or directly package.

Selection and maintenance suggestions

Choose a suitable cooling medium: Choose a suitable cooling medium such as cold water or coolant according to the characteristics of the rubber material to ensure the best cooling effect.

Regular maintenance and cleaning: Regularly check the inside of the equipment and the cooling pipes, clean the scale, and ensure the cooling efficiency and equipment life.

Temperature monitoring: Equipped with a real-time temperature monitoring system, timely adjust and control the temperature changes during the cooling process.

Regular maintenance: Regularly perform equipment maintenance to ensure the normal operation of all mechanical parts and prevent unexpected shutdowns.

Summary: Batch rubber sheet cooler plays a vital role in the rubber processing industry. Its efficient cooling and automatic control functions not only improve production efficiency, but also significantly improve product quality. It is an indispensable machine in the current rubber production factory.

Device parameters:

Why choose us:
 

There are many reasons why rubber compounding plants should choose our rubber sheet coolers, which can significantly improve production efficiency, product quality and operational safety. Here are some key reasons:

Increase productivity
 

Rapid cooling: The rubber sheet cooling machine can quickly reduce the temperature of the rubber after mixing, allowing the material to enter the next processing link faster and shortening the production cycle.
 

Continuous production: The cooling machine can realize continuous cooling of rubber sheets to avoid production interruptions caused by uneven temperatures, thus improving overall production efficiency.
 

Improve product quality:
 

Uniform cooling: The rubber sheet cooling machine ensures uniform temperature of the rubber sheet during the entire cooling process through optimized cooling paths and temperature control systems, avoiding internal stress and temperature differences, and improving product quality.
 

Physical properties: By controlling the cooling speed and temperature, the rubber sheet can achieve optimal physical properties, such as hardness, elasticity and wear resistance, to meet the requirements of different applications.
 

Operational safety

Temperature control: The cooling machine is equipped with an advanced temperature control system that can accurately adjust and monitor the temperature during the cooling process, reducing equipment failures and safety hazards caused by overcooling or overheating.
 

Automated operation: Automated control systems can reduce human operations, reduce operational difficulty and risk of errors, and improve operational safety.
 

Reduce energy consumption and costs
 

Energy-saving design: Modern rubber sheet coolers usually adopt energy-saving designs to optimize the use of cooling media, reduce energy consumption, and reduce production costs.
 

Reduce scrap rate: Through uniform and precise cooling, it reduces scrap caused by improper cooling and improves the utilization of raw materials.
 

Easy to maintain and clean
Modular design: Rubber sheet coolers usually adopt a modular design to facilitate disassembly, cleaning and maintenance, reduce downtime and improve equipment utilization.
 

Durable materials: Made of durable, corrosion-resistant materials, extending the service life of the equipment and reducing maintenance frequency and costs.
 

Environmentally friendly and compliant
 

Environmentally friendly cooling medium: Many coolers use environmentally friendly cooling media to reduce the impact on the environment and comply with modern environmental regulations and standards.
 

Comply with industry standards: Advanced rubber sheet cooling machines generally comply with industry and international standards, ensuring the quality and safety of the production process.
Summarize
 

Rubber mixing plants choose rubber sheet coolers mainly to increase production efficiency, improve product quality, ensure operational safety, reduce energy consumption and costs, and at the same time facilitate maintenance and comply with environmental protection regulations. These advantages make the rubber sheet cooler an indispensable and important equipment in the rubber processing industry.