Customized High End 1500*1500mm Hot Plate Hydraulic Vulcanizing Press Pressure

Product Specification

Customized high-end 1500*1500mm hot plate hydraulic vulcanizing press with a pressure of 800ton
 

Introduction :
Our company manufactures 1500×1500 flat vulcanizing press, which can produce various rubber products such as rubber pads, rubber screens, rubber airbags, rubber accessories, etc. Our company has been engaged in rubber machinery production for 15 years and has professional production experience and team. Its related working parameters may include the following aspects:

1. Hot plate parameters:
- Hot plate size: As its name shows, the working area size of the hot plate is 1500 mm (length) × 1500 mm (width), which determines the maximum area of ​​the rubber pad that can be vulcanized at one time.
- Hot plate temperature difference: The temperature difference between different areas of the hot plate should be controlled within a small range, such as ±1℃ to ±3℃, to ensure that the rubber pad is heated evenly during the vulcanization process and ensure the vulcanization quality.
- Heating power: Depending on the size of the hot plate and the required heating speed, temperature control accuracy and other requirements, its total heating power will vary, which may be between several kilowatts and tens of kilowatts. Larger heating power can make the hot plate heat up quickly and improve production efficiency, but more precise temperature control equipment is also needed to ensure temperature stability.
- Temperature range: The general working temperature is from room temperature to about 200℃, which can meet the temperature requirements of most rubber vulcanization processes. For some special rubber materials or processes, a higher or lower temperature range may be required, which requires special design and configuration of the vulcanizer.
2. Pressure parameters:
- Nominal clamping force: This is the pressure applied by the vulcanizer to the mold. For a larger size vulcanizer such as 1500×1500, the nominal clamping force needs to be large enough to ensure that the rubber can fit the mold tightly during the vulcanization process to prevent defects such as bubbles and lack of glue on the rubber pad. The size of the nominal clamping force may be between tens of tons and hundreds of tons, and the specific value depends on the design and application requirements of the vulcanizer.
- Pressure control accuracy: The pressure control accuracy directly affects the vulcanization effect and dimensional accuracy of the rubber pad. Generally, the pressure control accuracy is required to be between ±1% and ±5%, and the pressure can be accurately adjusted according to different rubber materials and process requirements.
3. Operation parameters:
- Mould opening and closing speed: The speed of mould opening and closing needs to be selected according to the production process and operation efficiency. Fast mould opening and closing speed can improve production efficiency, but the stability and safety of the equipment also need to be considered. For example, the rapid rising speed may be between 10 mm/s and 20 mm/s, and the rapid descending speed may be between 15 mm/s and 30 mm/s.
- Vulcanization time: The vulcanization time of the rubber pad depends on factors such as the type, formula, thickness of the rubber material, and the vulcanization temperature and pressure, generally ranging from a few minutes to tens of minutes. It is necessary to accurately set and control according to the specific process requirements to ensure that the rubber pad can be fully vulcanized and achieve the required performance indicators.
4. Other parameters:
- Equipment size and weight: Due to the large size of the hot plate, the equipment size of the entire vulcanizer will also be correspondingly large, which may be between several meters and more than ten meters, and the weight may be between several tons and tens of tons. During the installation and use of the equipment, the space and carrying capacity of the site need to be considered.
- Power demand: The main motor, heating system, control system, etc. of the vulcanizer all require electric drive. The total power demand may be between tens of kilowatts and hundreds of kilowatts. The power supply needs to be designed and planned according to the specific configuration and usage requirements of the equipment.

Technical Parameters:

Our Service:

2. The wires' connection from control box to operation box is finished before delivery. The user only needs to connect the outside wire to the controlling box.
3. Each machine is tested running with load at our factory before delivery to guarantee each parts working well.
4. Foundation drawings, detailed machine assembly drawings & parts drawing, user guide and maintenance manual will be supplied before the delivery.
5. Custom clear documents required in destination port, such as B/L, commercial invoice, packing list, insurance policy, C/O will be supplied once upon the delivery.
6. Oversea technical support can be offered as per request.

FAQ:
1. Delivery time of the rubber machines?
Normally it needs about 25 days to 3 months according to the ordered machines' size and quantity.

2. What does your factory do regarding quality control?
We have the most professional engineer team to design the correct machines at the beginning, equip with the most advanced processing device to process the machine parts during the production period and finally arrange the most experienced assembly workers to assemble and check the final machines to 100% guarantee the superior quality and stable performance of each machine.

3. How long is your machines' warranty period?
The warranty period for our machines is one year from the day of normal working at the user plant.

4. Are you able to give installation and commissioning overseas? How long time will it take?
Yes, we can supply overseas service and technical support at the user plant with the charge of the required cost.
Small machines normally takes within 1~3 days.
Large machines normally takes about 30 days.

5. How can we go to your side for a factory visit?
We are located in Qingdao City, Shandong province, China. The nearest airport is Qingdao liuting airport.
Please advise us your time schedule in advance for us to pick up you at the airport.