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China Multi Heating Method Electric MC Tyre Tread Rubber Calendering
China Multi Heating Method Electric MC Tyre Tread Rubber Calendering

  1. China Multi Heating Method Electric MC Tyre Tread Rubber Calendering
  2. China Multi Heating Method Electric MC Tyre Tread Rubber Calendering

Multi Heating Method Electric MC Tyre Tread Rubber Calendering

  1. MOQ: 1pcs
  2. Price: 10000usd-150000usd
  3. Get Latest Price
Delivery Time 45day
Payment Terms L/C, T/T
Supply Ability 50 set/year
Control System PLC
Roller Diameter 200-400mm
Heating Method Steam/Oil/Electric
Power Electric
Material Rubber
Max Pressure 10MPa
Max Temperature 200℃
Type Calender Machine
Brand Name Beishun
Model Number 4-roller, 3-roller, 4-roller
Place of Origin QINGDAO, CHINA
Certification CE, ISO, SGS

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  1. Product Details
  2. Company Details

Product Specification

Delivery Time 45day Payment Terms L/C, T/T
Supply Ability 50 set/year Control System PLC
Roller Diameter 200-400mm Heating Method Steam/Oil/Electric
Power Electric Material Rubber
Max Pressure 10MPa Max Temperature 200℃
Type Calender Machine Brand Name Beishun
Model Number 4-roller, 3-roller, 4-roller Place of Origin QINGDAO, CHINA
Certification CE, ISO, SGS
High Light Electric MC Tyre Tread Rubber CalenderingMulti Heating Method Rubber CalenderingMC Tyre Tread Rubber Calendering

 

Multi Heating Method Electric MC tyre tread Calender / Rubber Calender With 200-400mm Roller Diameter

Product Description:

Introduction to Rubber Calendering

One of the basic equipment in the processing of rubber and plastic products is the rubber calender. It is a heavy-duty and high-precision machine used in rubber and plastic machinery.

Structural Composition

Various components make up the rubber calender:

  • Working Roller - made of high-quality alloy steel, it withstands huge pressure during the calendering process.
  • Frame - supports and fixes other components.
  • Machine Base - carries the entire calender equipment.
  • Transmission Device - transmits power to the roller so that it rotates at the set speed.
  • Speed and Distance Adjustment Device - adjusts the speed of the roller and controls the thickness of the rubber product.
  • Roller Heating and Cooling Device - ensures the plasticity of the rubber and the quality of the product.
  • Lubrication System - provides lubrication, reduces friction and wear, and extends the service life of the equipment.
  • Emergency Stop Device - quickly cuts off the power supply and stops the equipment to avoid accidents.
Working Principle

The heated mixed rubber is squeezed and stretched through the gap between two or more rollers that rotate relatively and are horizontally set, forming semi-finished products such as films.

Classification Method

The rubber calender can be classified by the number of rollers and process use:

  • Sheeting Calender
  • Rubber Rubbing Calender
  • General Calender
  • Profile Calender
  • Laminating Calender
  • Steel Wire Calender
Parameter Indicators

Parameter indicators for the rubber calender include:

  • Roller Linear Speed
  • Speed Range
  • Speed Ratio
Operation Points

Operation points for the rubber calender include:

  • Preparation before Starting
  • Feeding Operation
  • Adjustment of Calendering Process
  • Stop Operation
Maintenance

Maintenance for the rubber calender includes daily maintenance, regular maintenance, and troubleshooting.

 

Features:

The Main Features of Rubber Calender

The rubber calender is a machine used in the production of various rubber products. Its main features include:

Working Principle

The rubber calender applies pressure to the rubber material with multiple rollers to achieve uniform thickness control. There are different roller configurations available, such as two-roller, three-roller, four-roller, and others.

Structural Features

The roller is a crucial component of the rubber calender. It is made of high-quality steel, which has high hardness, strength, good thermal conductivity, and high surface accuracy. The machine also has a complete transmission system that accurately controls the roller speed and can adjust the spacing between rollers to adapt to the calendering of rubber materials of different thicknesses.

Precision Control

The rubber calender can control the thickness, width, and other dimensional parameters of rubber sheets or profiles precisely. The thickness tolerance can be controlled within a small range, such as about ±0.02mm.

Temperature Regulation

Most rubber calenders have roller heating or cooling functions. The temperature control system can keep the roller at a suitable working temperature, generally between 50℃ and 150℃, which is conducive to the plasticization and molding of rubber.

Production Efficiency

The rubber calender has high production efficiency and can operate continuously. It can quickly calender a large amount of rubber raw materials into products of required specifications. The hourly output varies according to the machine model and process, with small ones producing a few tons per hour and large industrial ones reaching tens of tons.

Scope of Application

The rubber calender is widely used in the production of various rubber products, such as tires, conveyor belts, rubber sheets, seals, and other raw material processing links.

 

Technical Parameters:

Calendering Machine Models
Model XY-2I
Item XY-2I()320 XY-2I()620 XY-2I()1120A XY-2I()1500 XY-2I()1830 XY-2I()1730 XY-2I()2430
Roll diameter 160 250 360 450 550 610 810
Roll working length 320 620 1120 1500 1830 1730 2430
Roll ratio 1:1 1:1 1:1 1:1 1:1.08 1:1 1:1
Roll linear speed (r/min) 7.79 14.8 3-20.2 2.5-24.8 2-18.7 4-36 2-20
Adjusting nip range 0-4.5 0-5.5 0-10 0-10 0-12 0-15 0.5-25
Min. calendering product thickness 0.2 0.2 0.2 0.2 0.2 0.2 0.5
Calendering product width 250 580 920 1250 1600 1500 2150
Motor power (kW) 5.5 15 37 45 75 90 160
Overall dimensions (LxWxH in mm) 2200x530x1470 3100x770x1590 5400x1542x1681 7113x1595x2446 7420x1760x2760 5987x1860x2988 8690x3139x4270
Weight (t) - approximately ~1.2 ~3 ~14.5 ~22 ~24 ~30 ~62
Model XY-3I
Item XY-3I 630 XY-3I 1120A XY-3I 1400 XY-3I 1500 XY-3I 1730 XY-3I 2130 XY-3I 2430
Roll diameter (mm) 230 360 400 450 610 710 810
Roll working length (mm) 630 1120 1400 1200(1500) 1730 2130 2430
Roll speed ratio 1:1:1 1:1.42:1 1:1:1 0.733:1:1 or 0.733:1:0.733 1:1:1 or 1:1.383:1.383 or 1:1.383:1 1:1:1 or 1:1.5:1 1:1:1 or 1:1.4:1
Middle-roll linear speed (m/min) 7.97 7.0-21.06 8.8-26.39 8.36-25.08 5.4-54 8-50 2-20
Adjusting nip range (mm) 0-7 0-10 0-10 0-6 0-20 0-20 0.5-25
Min. calendering product thickness (mm) 0.2 0.2 0.2 0.15 0.15 0.15 0.5
Calendering product width (mm) 100-500 500-920 1200 1100(1400) 1500 1900 2150
Motor power (kW) 7.5 40/13.3 55/18.3 75/25 132 185 220
Overall dimensions (mm) 2570x740x1500 5550x1640x2120 6500x1500x2440 7120(7420)x2200x2900 7010x3950x3730 7650x4560x4080  
Weight (kg) - approximately ~4200 ~12750 ~26000 ~27000 ~52000 ~67000  
Model XY-4I
Item XY-4I 630 XY-4I 1120A XY-41400 XY-41500 XY-41730 XY-42130 XY-42430
Roller diameter (mm) 230 360 400 450 610 710 810
Roller working length (mm) 630 1120 1400 1500 1730 2130 2430
Roller ratio 1:1:1:1 0.73:1:1:0.73 1:1.38:1.38:1 1:1.5:1.5:1 1:1.4:1.4:1 or 1:1.4:1.4:1.4 1:1.5:1.5:1 1:1.5:1.5:1
Middle-roll linear speed (m/min) 2.1-21 2-20.1 3-26.3 2.5-25 8-50 3-30 2-20
Adjusting range (mm) 0-10 0-10 0-10 0-6 20 0-20 0.5-25
Min. calendering product thickness (mm) 0.2 0.2 0.2 0.2 0.15 0.15 +/-0.1
Calendering product width (mm) 100-500 500-920 1200 1250 1500

Applications:

The rubber calender has a specific process of operation which includes:

Preparation before Starting

  1. Equipment inspection: Before starting the calender, it is essential to carefully check the components like rollers, transmission systems, spacing devices, temperature control systems, etc., for any looseness or damage. Make sure that they are firmly connected and the roller's surface is clean and smooth without any debris or damage. Otherwise, it would help if you cleaned and repaired them on time.
  2. Material preparation: Make sure that the rubber raw materials to be calendered have accurate formulas and are uniformly mixed. Prepare auxiliary materials like additives and fillers according to the production needs, and verify that their quality meets the requirements.
  3. Parameter setting: To produce rubber products, the roller speed, roller spacing, working temperature, and other parameters should be set in the control system as per the specifications and process requirements. For instance, for rubber sheets production, the roller spacing must be set according to the thickness requirements of the sheets, and the appropriate working temperature varies with different types of rubber, which needs accurate setting.

Start-up Operation

  1. Start the transmission system: Begin by switching on the calender's transportation system to make the roller rotate slowly. Ensure that there are no abnormal sounds or vibrations while observing whether the roller rotates smoothly. If there are any abnormalities, stop the machine immediately and check for the cause.
  2. Preheat the roller: While the roller is rotating, start the temperature control system to preheat the roller to the appropriate processing temperature range gradually. Continuously monitor the temperature changes to ensure that the temperature rises uniformly and stably within a range of 50-150℃, depending on the type of rubber and process.

Calendering Process Operation

  1. Feeding: Once the roller reaches the set temperature and rotates smoothly, feed the rubber raw materials slowly and evenly into the feeding port between the rollers. To avoid rubber accumulation or affect production efficiency, the feeding speed should be moderate.
  2. Calendering adjustment: During the calendering process, continuously check the quality of the calendered rubber products like the thickness, width, bubbles, impurities, or other dimensional accuracy to detect any deviation and take corrective action. Also, observe the rubber flow between the rollers and ensure it is uniformly stretched and squeezed.
  3. Quality monitoring: Continuously check the quality of the calendered rubber products and analyze the cause if there are any quality problems. Take appropriate corrective measures like adjusting process parameters, cleaning equipment, etc.

Shutdown Operation

  1. Stop feeding: When the production task is completed or production needs to be suspended, first stop feeding the rollers and let the remaining rubber between the rollers continue calendering.
  2. Cooling roller: Gradually reduce the temperature by turning off the heating function of the temperature control system and turning on the cooling function if needed. This helps prevent damage to the roller due to long-term high temperature.
  3. Stop the transmission system: After the roller has cooled down to a certain degree and delivered all the rubber, stop the transmission system of the calender to stop the roller from rotating.
  4. Equipment cleaning: Clean the calender thoroughly after the shutdown by removing the rubber and other debris remaining on the roller surface, feed port, discharge port, and other parts of the equipment, and prepare for the next start-up.

 

Customization:

 

Our Beishun Rubber Calender Machine is a top-of-the-line choice for your rubber production needs. With three available models (4-roller, 3-roller, and 4-roller) and a place of origin in QINGDAO, CHINA, you can trust the quality of our rubber calendaring equipment.

Our machine is certified with CE, ISO, and SGS, ensuring that you receive a product of the highest standards. The minimum order quantity is 1 piece, with prices ranging from 10,000 USD to 150,000 USD. Delivery time is estimated at 45 days, and payment terms include L/C and T/T.

The Beishun Rubber Calender Machine has a supply ability of 50 sets per year, making it a reliable choice for your rubber production line equipment needs. Optional cooling systems are available, and the machine has a maximum pressure of 10MPa with a PLC control system.

Made from high-quality rubber material, our Conveyor Belt Calender is capable of withstanding temperatures up to 200℃. Trust Beishun for all your rubber production needs!

 

Packing and Shipping:

 

Product Packaging:

- The Rubber Calender Machine will be packed in a sturdy wooden crate for safe transportation.

- Each component of the machine will be securely wrapped in bubble wrap to prevent any damage during shipping.

- The crate will be sealed with straps and labeled with the product name and destination address.

Shipping:

- The Rubber Calender Machine will be shipped via sea freight or air cargo, depending on the customer's preference and location.

- The shipping cost will be calculated based on the destination and the weight of the machine.

- The estimated shipping time will be provided to the customer upon request.

 

FAQ:

 

Q: What is the brand name of the calender machine?

A: The brand name of our calender machine is Beishun.

Q: What are the different models of calender machines available?

A: We offer 4-roller, 3-roller, and 4-roller calender machine models.

Q: Where is the calender machine manufactured?

A: Our calender machines are manufactured in Qingdao, China.

Q: What certifications do the calender machines have?

A: Our calender machines are certified by CE, ISO, and SGS.

Q: What is the minimum order quantity for a calender machine?

A: The minimum order quantity for a calender machine is 1 piece.

Q: What is the price range for a calender machine?

A: The price range for a calender machine is between 10000usd-150000usd.

Q: What is the delivery time for a calender machine?

A: The delivery time for a calender machine is 45 days.

Q: What are the payment terms for a calender machine?

A: The payment terms for a calender machine are L/C and T/T.

Q: What is the supply ability of calender machines?

A: Our supply ability for calender machines is 50 sets per year.

 

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Seller

  • Year Established:

    2010

  • Total Annual:

    4,000,000-5,500,000

  • Employee Number:

    25~40

  • Ecer Certification:

    Verified Supplier

Qingdao Beishun Environmental Protection Technology Co., Ltd. is engaged in Environmental protection machinery, rubber machinery R & D and manufacturing enterprises, located in the west coast of Qingdao ---- Jiaonan city, Qingdao Economic and Technological Development Zone, adjacent to the forme... Qingdao Beishun Environmental Protection Technology Co., Ltd. is engaged in Environmental protection machinery, rubber machinery R & D and manufacturing enterprises, located in the west coast of Qingdao ---- Jiaonan city, Qingdao Economic and Technological Development Zone, adjacent to the forme...

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Get in touch with us

  • Reach Us
  • Qingdao Beishun Environmental Protection Technology Co.,Ltd
  • Add.: No. 338 mingxi road, Huangdao district, Qingdao Postal code: 266400
  • https://www.rubber-machineries.com/

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