Delivery Time | 45day |
Payment Terms | L/C, T/T |
Supply Ability | 50 set/year |
Control System | PLC |
Roller Diameter | 200-400mm |
Heating Method | Steam/Oil/Electric |
Power | Electric |
Material | Rubber |
Max Pressure | 10MPa |
Max Temperature | 200℃ |
Type | Calender Machine |
Brand Name | Beishun |
Model Number | 4-roller, 3-roller, 4-roller |
Place of Origin | QINGDAO, CHINA |
Certification | CE, ISO, SGS |
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Product Specification
Delivery Time | 45day | Payment Terms | L/C, T/T |
Supply Ability | 50 set/year | Control System | PLC |
Roller Diameter | 200-400mm | Heating Method | Steam/Oil/Electric |
Power | Electric | Material | Rubber |
Max Pressure | 10MPa | Max Temperature | 200℃ |
Type | Calender Machine | Brand Name | Beishun |
Model Number | 4-roller, 3-roller, 4-roller | Place of Origin | QINGDAO, CHINA |
Certification | CE, ISO, SGS | ||
High Light | Electric MC Tyre Tread Rubber Calendering ,Multi Heating Method Rubber Calendering ,MC Tyre Tread Rubber Calendering |
Multi Heating Method Electric MC tyre tread Calender / Rubber Calender With 200-400mm Roller Diameter
One of the basic equipment in the processing of rubber and plastic products is the rubber calender. It is a heavy-duty and high-precision machine used in rubber and plastic machinery.
Various components make up the rubber calender:
The heated mixed rubber is squeezed and stretched through the gap between two or more rollers that rotate relatively and are horizontally set, forming semi-finished products such as films.
The rubber calender can be classified by the number of rollers and process use:
Parameter indicators for the rubber calender include:
Operation points for the rubber calender include:
Maintenance for the rubber calender includes daily maintenance, regular maintenance, and troubleshooting.
The rubber calender is a machine used in the production of various rubber products. Its main features include:
The rubber calender applies pressure to the rubber material with multiple rollers to achieve uniform thickness control. There are different roller configurations available, such as two-roller, three-roller, four-roller, and others.
The roller is a crucial component of the rubber calender. It is made of high-quality steel, which has high hardness, strength, good thermal conductivity, and high surface accuracy. The machine also has a complete transmission system that accurately controls the roller speed and can adjust the spacing between rollers to adapt to the calendering of rubber materials of different thicknesses.
The rubber calender can control the thickness, width, and other dimensional parameters of rubber sheets or profiles precisely. The thickness tolerance can be controlled within a small range, such as about ±0.02mm.
Most rubber calenders have roller heating or cooling functions. The temperature control system can keep the roller at a suitable working temperature, generally between 50℃ and 150℃, which is conducive to the plasticization and molding of rubber.
The rubber calender has high production efficiency and can operate continuously. It can quickly calender a large amount of rubber raw materials into products of required specifications. The hourly output varies according to the machine model and process, with small ones producing a few tons per hour and large industrial ones reaching tens of tons.
The rubber calender is widely used in the production of various rubber products, such as tires, conveyor belts, rubber sheets, seals, and other raw material processing links.
Item | XY-2I()320 | XY-2I()620 | XY-2I()1120A | XY-2I()1500 | XY-2I()1830 | XY-2I()1730 | XY-2I()2430 |
---|---|---|---|---|---|---|---|
Roll diameter | 160 | 250 | 360 | 450 | 550 | 610 | 810 |
Roll working length | 320 | 620 | 1120 | 1500 | 1830 | 1730 | 2430 |
Roll ratio | 1:1 | 1:1 | 1:1 | 1:1 | 1:1.08 | 1:1 | 1:1 |
Roll linear speed (r/min) | 7.79 | 14.8 | 3-20.2 | 2.5-24.8 | 2-18.7 | 4-36 | 2-20 |
Adjusting nip range | 0-4.5 | 0-5.5 | 0-10 | 0-10 | 0-12 | 0-15 | 0.5-25 |
Min. calendering product thickness | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.5 |
Calendering product width | 250 | 580 | 920 | 1250 | 1600 | 1500 | 2150 |
Motor power (kW) | 5.5 | 15 | 37 | 45 | 75 | 90 | 160 |
Overall dimensions (LxWxH in mm) | 2200x530x1470 | 3100x770x1590 | 5400x1542x1681 | 7113x1595x2446 | 7420x1760x2760 | 5987x1860x2988 | 8690x3139x4270 |
Weight (t) - approximately | ~1.2 | ~3 | ~14.5 | ~22 | ~24 | ~30 | ~62 |
Item | XY-3I 630 | XY-3I 1120A | XY-3I 1400 | XY-3I 1500 | XY-3I 1730 | XY-3I 2130 | XY-3I 2430 |
---|---|---|---|---|---|---|---|
Roll diameter (mm) | 230 | 360 | 400 | 450 | 610 | 710 | 810 |
Roll working length (mm) | 630 | 1120 | 1400 | 1200(1500) | 1730 | 2130 | 2430 |
Roll speed ratio | 1:1:1 | 1:1.42:1 | 1:1:1 | 0.733:1:1 or 0.733:1:0.733 | 1:1:1 or 1:1.383:1.383 or 1:1.383:1 | 1:1:1 or 1:1.5:1 | 1:1:1 or 1:1.4:1 |
Middle-roll linear speed (m/min) | 7.97 | 7.0-21.06 | 8.8-26.39 | 8.36-25.08 | 5.4-54 | 8-50 | 2-20 |
Adjusting nip range (mm) | 0-7 | 0-10 | 0-10 | 0-6 | 0-20 | 0-20 | 0.5-25 |
Min. calendering product thickness (mm) | 0.2 | 0.2 | 0.2 | 0.15 | 0.15 | 0.15 | 0.5 |
Calendering product width (mm) | 100-500 | 500-920 | 1200 | 1100(1400) | 1500 | 1900 | 2150 |
Motor power (kW) | 7.5 | 40/13.3 | 55/18.3 | 75/25 | 132 | 185 | 220 |
Overall dimensions (mm) | 2570x740x1500 | 5550x1640x2120 | 6500x1500x2440 | 7120(7420)x2200x2900 | 7010x3950x3730 | 7650x4560x4080 | |
Weight (kg) - approximately | ~4200 | ~12750 | ~26000 | ~27000 | ~52000 | ~67000 |
Item | XY-4I 630 | XY-4I 1120A | XY-41400 | XY-41500 | XY-41730 | XY-42130 | XY-42430 |
---|---|---|---|---|---|---|---|
Roller diameter (mm) | 230 | 360 | 400 | 450 | 610 | 710 | 810 |
Roller working length (mm) | 630 | 1120 | 1400 | 1500 | 1730 | 2130 | 2430 |
Roller ratio | 1:1:1:1 | 0.73:1:1:0.73 | 1:1.38:1.38:1 | 1:1.5:1.5:1 | 1:1.4:1.4:1 or 1:1.4:1.4:1.4 | 1:1.5:1.5:1 | 1:1.5:1.5:1 |
Middle-roll linear speed (m/min) | 2.1-21 | 2-20.1 | 3-26.3 | 2.5-25 | 8-50 | 3-30 | 2-20 |
Adjusting range (mm) | 0-10 | 0-10 | 0-10 | 0-6 | 20 | 0-20 | 0.5-25 |
Min. calendering product thickness (mm) | 0.2 | 0.2 | 0.2 | 0.2 | 0.15 | 0.15 | +/-0.1 |
Calendering product width (mm) | 100-500 | 500-920 | 1200 | 1250 | 1500 |
The rubber calender has a specific process of operation which includes:
Preparation before Starting
Start-up Operation
Calendering Process Operation
Shutdown Operation
Our Beishun Rubber Calender Machine is a top-of-the-line choice for your rubber production needs. With three available models (4-roller, 3-roller, and 4-roller) and a place of origin in QINGDAO, CHINA, you can trust the quality of our rubber calendaring equipment.
Our machine is certified with CE, ISO, and SGS, ensuring that you receive a product of the highest standards. The minimum order quantity is 1 piece, with prices ranging from 10,000 USD to 150,000 USD. Delivery time is estimated at 45 days, and payment terms include L/C and T/T.
The Beishun Rubber Calender Machine has a supply ability of 50 sets per year, making it a reliable choice for your rubber production line equipment needs. Optional cooling systems are available, and the machine has a maximum pressure of 10MPa with a PLC control system.
Made from high-quality rubber material, our Conveyor Belt Calender is capable of withstanding temperatures up to 200℃. Trust Beishun for all your rubber production needs!
Product Packaging:
- The Rubber Calender Machine will be packed in a sturdy wooden crate for safe transportation.
- Each component of the machine will be securely wrapped in bubble wrap to prevent any damage during shipping.
- The crate will be sealed with straps and labeled with the product name and destination address.
Shipping:
- The Rubber Calender Machine will be shipped via sea freight or air cargo, depending on the customer's preference and location.
- The shipping cost will be calculated based on the destination and the weight of the machine.
- The estimated shipping time will be provided to the customer upon request.
Q: What is the brand name of the calender machine?
A: The brand name of our calender machine is Beishun.
Q: What are the different models of calender machines available?
A: We offer 4-roller, 3-roller, and 4-roller calender machine models.
Q: Where is the calender machine manufactured?
A: Our calender machines are manufactured in Qingdao, China.
Q: What certifications do the calender machines have?
A: Our calender machines are certified by CE, ISO, and SGS.
Q: What is the minimum order quantity for a calender machine?
A: The minimum order quantity for a calender machine is 1 piece.
Q: What is the price range for a calender machine?
A: The price range for a calender machine is between 10000usd-150000usd.
Q: What is the delivery time for a calender machine?
A: The delivery time for a calender machine is 45 days.
Q: What are the payment terms for a calender machine?
A: The payment terms for a calender machine are L/C and T/T.
Q: What is the supply ability of calender machines?
A: Our supply ability for calender machines is 50 sets per year.
Company Details
Business Type:
Manufacturer,Seller
Year Established:
2010
Total Annual:
4,000,000-5,500,000
Employee Number:
25~40
Ecer Certification:
Verified Supplier
Qingdao Beishun Environmental Protection Technology Co., Ltd. is engaged in Environmental protection machinery, rubber machinery R & D and manufacturing enterprises, located in the west coast of Qingdao ---- Jiaonan city, Qingdao Economic and Technological Development Zone, adjacent to the forme... Qingdao Beishun Environmental Protection Technology Co., Ltd. is engaged in Environmental protection machinery, rubber machinery R & D and manufacturing enterprises, located in the west coast of Qingdao ---- Jiaonan city, Qingdao Economic and Technological Development Zone, adjacent to the forme...
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