Twisted Basalt Fibers , Twisted Glass Fibers , Twisted Carbon Fibers Roll To

Product Specification

Metal wire, metal strips,twisted basalt fibers, twisted glass fibers, twisted carbon fibers, various chemical twisted fibers, optical fibers --- surface treatment coating line, functional coatings line, optical functional coating line, continuous wire and strip vacuum deposition equipment, nanometer thin film deposition line

1. Coating Films:

1.1 Conducitve metals: Al, Cr, Cu, Ti, Zr, Ag, Au, Ni etc.

1.2 Non-conductive metal based films: Tantalum(Ta ), TaN, Ta₂O_5,

Silicon (SiOx) , Indium (In), Niobium (Nb) TiNbN etc.

Application

1. Metal conductive filaments

2. Metal coil strips, thickness is less than 1mm

3. Fiber-Optic Cables

4. Chemical fiber wires

5. Chemical fiber line
6. Glass yarns and carbon yarns copper coating
7. Carbon yarns and glass yarns aluminum coating

9. PVD silver plated copper wire,

10. Silver plated fiber- optic cable

11. Gold plated wire machine

12. Silver-plated copper strip

13. Silver plating on copper , bronze and brass cables

14. New Multi-Layer Coating Line for Copper wire and strips

15. Silver Plating Machine for Fiber Optical Cable

Technical Background

After decades of research and development, vacuum coating has been quite a mature film deposition treatment which has a positive prospect applications in various industries. It requires a comprehensive technologies to apply the vacuum coating technique to continuous wires and strips, which can modify the surface characteristics and functions, its significant lightweight performance makes an advantage for artificial intelligence devices.

Types of the existing vacuum coating production line for wires and strips substrates

(1)Separated type

(2) Air-to Air,full continuous coating type

The Air-to Air full continuous coating line is a completed continuous coating process processes which including cleaning pre-treatment in the atmosphere environment, and then the substrates ( strips or wires) enters into the vacuum chamber to get metal films deposited, in then end it back to atmosphere environment again through buffering chambers.
The coating line key structural modules:
A: Substrates (strips or wires) cleaning pre-treatment module
B: Cooling down module
C: Annealing module
D: Film deposition chamber
E: Loop devices and vacuum buffering chamber.

The whole coating line’s structure, operation and control system is more complex, extremely high investment but the advantages of high output and sharping down production cost efficiently make it is very attractive for manufacturers.

Desgin   Features:

1.  Roll to Roll  + Inline sputtering system 

2.  High precision control 

3. Unlimited chambers based on the coating process's demand; 

4. Multiple coating technologies 

5. Flexible combination: pre/post treatment chambers, buffing chambers, deposition chambers (PVD, PECVD, CVD etc.)

6.  Various metal layers deposition. 

7. Modular standard design and fabrication 

8. Quick installation and maintenance 

9. IPC operation and control system

Support and Services:

Our technical support team is available 24/7 to answer customer inquiries, provide technical advice and troubleshooting assistance.

Our technicians are highly experienced in the operation and maintenance of Roll to Roll Coating Machines and are available to guide customers through the installation, set-up, and operation of the machines.

We also provide maintenance and repair services for our machines, offering preventive maintenance schedules, spare parts, and emergency repair services.