LED Illuminated 3D Signs & Car Logos Vacuum Metallizers, Ni/Cr ( Nickle Chrome)

Product Specification

Royal technology has developed and built the whole supply chain for Car LOGO board PVD metalizing service. From mold design & manufacturing, thermal vacuum forming process, UV curing base/top coatings; PVD chroming metalizing till LED lighting assemble, we are able to provide a complete turn-key coating solution.

This series of high vacuum metallizing equipment is customized designed system for manufacturing high quality of mirror finishing and see-through (transparent effect) finishing thin films on 3D automotive acrylic billboard.

With the PVD thermal evaporation technology, which deposits high reflection film on PMMA (Acrylic) surface, gives an outstanding coating layers as below: during the day time, sign symbols look like solid metal ( stainless steel effect); while at night, they are illuminated ( LED light inside is installed ) from front, back and side views.

Applications:
3D LED illuminated Automobile LOGO and sign symbols, PC/PMMA Chrome Coating, Aluminum/Silver/Copper/ SS wires Metalizing, PC panel sheets of mirrors.
 

Technical Advantages

With PVD vacuum metallizing technique, the film thickness can be controlled, the coating process is environmentally friendly, an ideal coating solutions to replace the conventional Chrome plating process.

Besides, more benefits:
1. Durable, life time is up to 5~8 years, even in outdoor.
2. Easy assemble and maintenance. With screws mounting or hang-up method.
3. Safe and reliable. The PMMA material makes it much lighter in weight than metal logos, highly reduce the risk of injuries from falling down accident.
4. Outstanding aesthetic finishing: during the day time, the car sign symbols look like solid metal ( stainless steel effect); while at night, they are illuminated
( LED light inside is installed ) from front, back and side views.

Royal Technology successfully developed 3 models metallizing system to serve the worldwide coating services centers: South Korea, Mexico, and China countries.

Model A: top coating structure

                                                           RTEP3600

Advantages
1. The door located in the railway track, sliding model, easy to operate and very convenient for loading/unloading
1.1 Max. product size: 3000mm
1.2 Suitable for see-through finish

2. The unique rotary rack and evaporation system design to guarantee a high uniformity.
2.1 The height from substrate to evaporation source can be adjusted flexibly ;
2.2 Evaporation sources distance can be adjusted;
2.3. Three groups evaporation sources for a perfect full area coating.

                                                                  RTEP2200 

Advantages

• Robust structure design and high quality configurations
• PLC + Touch Screen Operation System, fully automatic / manual control
• High efficiency pumping package with low power consumption configurations
• Exclusively designed rotating Carousel structure for easy loading/uploading
• Easy access to the working environment for maintenance
• Suitable for see-through finishing coating

Model B: Cylindrical Chamber with Planetary Rotary System

                                                        RTEP2500

Advantages:

Insite 

• Plasma cleaning, argon gas bombardment device, glow discharge system.
• PECVD process for top coating after Aluminum layer deposition.
• Robust structure design and high quality configurations
• PLC + Touch Screen Operation System, fully automatically /Manually control
• Fast Vacuum Evacuation System
• Exclusively designed rotating Carousel structure for high uniformity film deposition
• Easy access to the working environment for maintenance
  
  Model C: Cubic Chamber
  
  
                                                     RTEP6600
  
                                                          RTEP4500                  
  
  
  
   
• Advantages

• The door located in the railway track, sliding model, easy to operate and very convenient for loading/unloading.

• The unique rotary rack and evaporation system design to guarantee a high uniformity.

  -The distance from substrate to evaporation source can be adjusted flexibly;

  – Evaporation sources distance can be adjusted;

  – The substrate holder is sliding forward/backward in chamber.

  – The 2nd substrate trolley for option to enhance efficiency.
  
   

  Technical Specifications

  Model	RTEP6600	RTEP4500	RTEP3600	RTEP2500	RTEP2200
  Standard Applications	Car logo and symbols billboard, bumpers, bezels and other plastic large parts for vacuum metallizing. Cr / NiCr / Al metallizing, from see-through to mirror finishing effect, programmable control coating process.
  Deposition Chamber	Cubic	Cubic	Cylindrical	Cylindrical	Cylindrical
  Chamber Dimensions (L*W*H) mm	6600*1300*3800 (32.6 m³)	4500*1300*3200 (18.7 m³)	φ3600*1700 (17.3 m³)	φ2500*2500 (12.3 m³)	φ2200*1500 (5.7 m³)
  Project Location and Built Time	China, 2014	China, 2015	Mexico, 2014	China, 2014	South Korea, 2015
  Max. size of Loading (mm)	6000	4000	3300	2000	2000
  Max.Total Power (KW)	300	200	200	200	100
  Average Power Consumption (KW)	150	100	100	110	60
  Cycle Time (minutes)	30	25	25	20	20
  Flexible configurations: the machine is set according to coating processes and customer’s requirement.

  Performance

  A. Ultimate Vacuum Pressure: better than 8.0×10-4 Pa
  B. Operating Vacuum Pressure: 1.0×10-2 Pa.
  C. Pumping down Time: from 1 atm to 8.0×10-3Pa≤15minutes
  ( @room temperature, clean and unloading)
  D .Leaking Rate: 9.0-5 Pa m³/ sec. Or better than 0.67Pa in 1 hour after shut down the machine from ultimate pressure.
  E. Deposition Materials: Al, Cr, Sn, SS, Cu, Au, Al, In, Sn … etc.
  F. Evaporation Sources: Tungsten filament, boat, basket etc.
  G. Operating Model: Full Automatically /Semi-Auto/ Manually
  H. Safety Circuitry and Interlocks: numerous safety interlocks to protect operators and equipment ( water, current etc.)
  
   see-through effect

Built Time:  Since 2015

Location: China, Mexico and South Korea 

Please contact our technicians today for more specifications. We provide total production solutions.