Supply Ability | 100 Set/Sets per Month |
Product name | rotary kiln cement plant |
Power(W) | 800-20000KW |
capacity | 300t/d - 1800t/d |
Application | Cement clinker,limestone |
Voltage | 220/380/440v |
Warranty | 1 YEAR |
Core Components Warranty | 3 years |
Applicable Industries | Manufacturing Plant, Construction works , Energy & Mining |
Brand Name | ZHONGKE |
Certification | ISO CE |
Place of Origin | Henan, China |
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Product Specification
Supply Ability | 100 Set/Sets per Month | Product name | rotary kiln cement plant |
Power(W) | 800-20000KW | capacity | 300t/d - 1800t/d |
Application | Cement clinker,limestone | Voltage | 220/380/440v |
Warranty | 1 YEAR | Core Components Warranty | 3 years |
Applicable Industries | Manufacturing Plant, Construction works , Energy & Mining | Brand Name | ZHONGKE |
Certification | ISO CE | Place of Origin | Henan, China |
High Light | 1800t/d Limestone Rotary Kiln ,Stone Cement Rotary Kiln ,1800t/d Cement Rotary Kiln |
Cement Rotary Kiln
Metallurgy chemical kiln is widely used for magnetic roasting of poor iron ore and oxidizing roasting of chrome and nickel in the steel factory; backing high-alumina mine in the refractory material factory; baking chamotte and alumina in the aluminum factory and baking chrome ore and chrome powder in the chemical plant. The Lime Kiln is used for roasting active lime in steel works and ferroalloy plants and light roasting dolomite.
The rotary kiln is mainly used for heating and calcining metallurgical, building materials, and ores etc mineral materials such as ceramsite sand, bauxite, limestone, cement, metal magnesium, alumina, hydroxide alumina, flyash , high aluminum refractory materials etc .
Technical parameter:
Specification(m) | φ2.8/2.5×44 | φ3×48 | φ3.2×50 | φ3.3×50 | φ3.5×54 | ||
Capacity(t/d) | 300 | 600-700 | 1000 | 1200 | 1500-1800 | ||
Slope of the kiln shell (%) | 3.5 | 3.5 | 3.5 | 4 | 4 | ||
No.of supporters | 3 | 3 | 3 | 3 | 3 | ||
Type of thrust roller | Mechanical | Mechanicalor Hydraulic | Hydraulic | Hydraulic | Hydraulic | ||
Rotary speed of kiln | Main driving (r/min) | 0.445-2.22 | 0.676-3.38 | 0.36-3.57 | 0.36-3.57 | 0.39-3.9 | |
Auxiliary driving (r/min) | 4.75 | 9.36 | 6.5 | 5.61 | 7.66 | ||
Main driving | Motor | Type | ZSN4-225-21 | Z2-101 | ZSN4-280-191B | ZSN4-280-191B | ZSN4-315-092 |
Rated power(kw) | 55 | 100 | 160 | 160 | 220 | ||
Seed regulation Range(r/min) | 1000 | 1500 | 1500 | 1500 | 1000 | ||
Rated voltage(V) | 440 | 220 | 440 | 440 | 440 | ||
Reducer | Type | ZS145-1-1 | ZS145-1-1 | ZSY-450-40-V | ZSY450-40 | NZS995-28VIBL | |
Total speed ratio | 49-63 | 50 | 40 | 40 | 28 |
In cement plant, to produce cement need seven steps.
1. Crushing and Preblending
In cement plant, most of the material need to be broken, such as limestone, clay, iron ore and coal, etc. Limestone is the largest amount of raw material in cement production, after mining the size of limestone is large, with high hardness, so the limestone crushing plays a more important role in cement plant.
2. raw material preparation
In cement plant, producing each 1 ton of Portland cement need grinding at least 3 tons of materials (including raw materials, fuel, clinker, mixed materials, gypsum). Grinding operation consumes power about 60% of total power in cement plants, raw material grinding takes more than 30%, while coal mill used in cement palnt consumes 3%, cement grinding about 40%. So choosing the right grinding mills in cement plant is very important.
3. raw materials homogenization
Adopting the technology of homogenization could rationally get the best homo-effect and afford an eligible production to the demand
4. preheating and precalcing
Preheater and calciner is key equipment for precalcing production technique.
2. burning cement clinker in a rotary kiln.
The calcination of Rotary Kiln is a key step of cement production , it makes directly influence on the quality of cement clinker.
6. cement grinding
Cement grinding is used for grinding cement clinker (and gelling agent, performance tuning materials, etc.) to the appropriate size (in fineness, specific surface area, said), optimizing cement grain grading, increasing the hydration area, accelerating the hydration rate to meet the requirements of cement paste setting, hardening.
7. cement packing
Cement Plant equipments
In the cement manufacturing plant, not only the crushing machinery, but also the grinding machine is used as cement producing equipment.
operating principle:
The rotary kiln is made up of gas flow, fuel burning, heat transfer, and material movement etc process. The rotary kiln is to make the fuel fully burning, the heat from which can be effectively pass to materials, so that material can produce series of physical and chemical changes after receiving the heat, finally forming finished product chamotte.
other product:
Magnesium oxide rotary kiln
Lime rotary kiln
Cement rotary kiln
Chemical rotary kiln
Company Information
Henan Zhongke Engineering & Technology Co., Ltd. is specialized in large and medium-sized series of mining machinery, metallurgical machinery, building materials equipments, cement equipment and rotary kiln. R&D, production and marketing into a joint-stock enterprise, our company is headquartered in Zhengzhou Country’s High-tech Industrial Development Zone, which consists of three branches, a research and development department.
Since the establishment of our company, always adopt advanced modern management system, and focused on innovation, has brought together a number of scientific and technological elite, our company develop very fast we have over 500 employees, 29 senior engineers and more than 100 middling technicians. We have a good long-term cooperation with domestic scientific research units, have introduced advanced technology and testing system at home and abroad.
Our company pays more attention to basic managements, we constantly improve and perfect the quality management system to ensure to provide high-quality products, work site achieve fixation management, logistic achieve ABC management; our office achieve computer automatization; production technology adopt computer management; product development process design using CAD,CAPP, PROE technology. We have completed ISO9001-2000 quality certification.
Our company constantly insist on the development of new products and development investment funds for technological renovation to meet with different requirements from different countries. Our products are very popular in Africa, South America and Southeast Asia.
Installation Site
Packaging & Shipping
Packaging Details:We will make different packaging according to different machine sizes .standard international export packing, container, wooden box
Delivery Time:We will customize according to the actual needs of customers. Senior designers start to design the plan. After receiving the deposit, we will complete the delivery within 20 to 30 working days.
Our factory is capable of shipping large machine even more than 100 tons
FAQ
Q1: How long is the warranty of the rotary kiln?
A1: Our warranty period is one year generally.
Q2: How long shall we replace the refractory brick?
A2:Usually 6-12 months(Depends on the time and temperature.)
Q3: Can l visit your factory?
A3:Yes. We warmly welcome you to visit our factory.We will take you to our customer site to have a real look.We will arrange a car to pick you up at the Xinzheng International Airport.
Q4: Do you provide equipment operation training?
A4:Yes.We can send professional engineers to the working site for installation, adjustment, and operation training. All of our engineers have passports.
Q5: Do you provide whole rotary kiln flow chart?
A5:Yes. Our experienced engineers are specialized in designing process flow for various project, such as cement production line, quick lime production line,magnesium production line etc.
Q6: Can you test our samples?
A6:Yes.You can send your samples to us for test and analysis.
Q7:How about price?
A7.Yes, we are factory and are able to give you the lowest price than market one and we have a policy that “for saving time and absolutely honest business attitude, we quote as low as possible for any customer, and discount can be given according to quantity.contact us.
Company Details
Business Type:
Manufacturer,Trading Company,Seller
Year Established:
2007
Total Annual:
5000000-20000000
Employee Number:
50~200
Ecer Certification:
Active Member
Henan Zhongke Engineering & Technology Co., Ltd. is an import and export company, which is specialized in mining machinery, metallurgical machinery and building materials equipment manufacturing. The head quarter located in Zhengzhou High-Tech zone.The company business scope include: jaw crusher... Henan Zhongke Engineering & Technology Co., Ltd. is an import and export company, which is specialized in mining machinery, metallurgical machinery and building materials equipment manufacturing. The head quarter located in Zhengzhou High-Tech zone.The company business scope include: jaw crusher...
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