1600mm SMS Non Woven Fabric Production Line with waste recycle co-extrusion

Product Specification

Production Line Principle
The final product of this prodcution line to make to nonwoven fabric as S,SS,SMS,SMMS,M,MM to be used in many industry or daily field,such as medical PPE products,diapers,women personal hygiene care, wound care products, shopping bags,shoes and clothes and ETC,which has a wide range of application especially in situation nowadays.

This whole production consists of four parts,namely S1#(Spunbond for short) ,M1#(Meltblown for short),M2# reserved and S2. Here you can see we left one reserved space in the whole platform for inserting one more M2# as per production need in the future, so in this way, if it happen to do so, we won't change the whole production framework which will greatly save time for M2# installation.

By a series of extruding machine and air&heating system listed in a/m diagram, sponbond fabric and meltblown fabric are respectively produced in their seperated systems, and then these different fabrics are blown onto the same web forming machine to pass the highspeed calender to form the multi-layer fabric, which finally are rolled and cut into width as per market needed.

But as you may know, some fabrics are colored, and some fabrics appear to be hydrophile and antistatic, so how can we make it? We have two ways to achieve it, the first one called online operation is to add certain additives like antistatic granule and hydrophile agent in raw materials,and another one called offline operation is to let the produced nonwoven fabric to go through certain machine with special process like additive dipping machine and dying machine,then final customized fabric is made as per client's request.


General Details for Production Line and Fabric
1,Raw Material: PP flakes MFI(230 / 2.16)=25~40g /10min
PP granule MFI(230 / 2.16)=800~1600g /10min
2,Line Speed: 15-430m/min
3,Total Power Rated: 1300Kw
4,Capacity installed: 1250KVA
5,Total Weight of Machine: 260MT
6,Plant Size: 35*22*12m
7,Production Capacity: 10-15MT/Day
8,Faliment Size: 1.5-2.5D for spunbond, 1.6-4um for meltblown
9,Fabric Weight:10-80gsm
10,Labour on duty: 7 works per shift, 2 shifts for 24hours
11,Machine Packing: bulk piece in wrapping film, general piece in wood case or crate



Specification for Different Production Line

After-Sales Service
1 Technical documents
All the symbols on the equipments should be in English. Seller is responsible to provide general layout plan, electric plan, installation direction, and manual book in English to Buyer on time.

2. Arrangement for inspection, installation and testing work
a. After all machines are delivered to customer's factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.
b. ACEMIEN will prepare for visa application for their engineers, who are responsible for guide of machine installation and testing at the Buyer's factory.
c. The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD80 per day for each engineer.
d. Engineer will give free training lessons to labors in buyer's factory.
e. If buyer doesn't request installation and commissioning by Seller's engineer in 4 months since date of bill of lading, which to be accounted all the machines has been successfully tested by buyer.

3. Quantity and quality guarantee
a. Quantity/Quality Discrepancy to destination port during transportation:
In case of quality/quantity discrepancy to destination port in transportation, customer should file claim within 30 days after the arrival of the goods at port of destination. Insurance company and shipping company will be responsible for any discrepancy of the goods caused by shipping company and other transportation organization and/or post office.
b. Guarantee period and after-sales services: 12 months since date of bill of lading
During this guarantee period, ACEMIEN will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations, ACEMIEN will provide the buyer spare parts at cost price.
c. Long-term service:
ACEMIEN will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide.

Production Line Diagram