RS-850CK Fully Automatic Single-Side Crimping And Single Head Shell Inserting

Product Specification

RS-850CK Fully Automatic Single-Side Crimping And Single Head Shell Inserting Machine

Intro: 

This equipment can realize automatic wire cutting, stripping, terminal crimping at one end of the wire, and automatic wire cutting, stripping, twisting, and tinning at the other end of the wire. <Note: According to the product process characteristics, personalized wire harness processing solutions and non-standard customized equipment can be provided>

Features:

Power supply: AC220v

Maximum power: 2KW

Air pressure: 5-7KG (clean and dry air is required)

Machine weight: about 550KG

Dimensions: 2340L*1300W*2120H mm (excluding wire feeder and vibration plate, non-standard machine size is subject to the actual machine)

Feeding method: Vibration plate automatically feeds plastic shell, wire feeder automatically feeds wire, motor automatically feeds tin wire and tin water

Function: A-end stripping, crimping, terminal appearance CCD detection, insertion; B-end stripping, wire twisting, and tinning.(Can customize different size wires crimping)

Processing range: AWG18-AWG24 or AWG22-AWG30, up to 8 colors of wire can be processed at the same time (more colors can be customized)

Processing length: 800 ≥ L ≥ 44mm (please contact us for special needs)

Wire cutting accuracy: 0.5mm + wire cutting length * 0.2%

Stripping length: A end 0-6.0mm , B end 0-10.0mm

Wire twisting length: 3mm-10mm

Tinning length: 0mm-10mm

Crimping capacity: 2.0T (can be customized according to customer requirements)

Maximum number of PINs: 20 holes in a single row, maximum 3 rows  (Shell width <40mm)

Maximum number of PIN colors: 8 colors (more colors must be customized)

Plastic shell size: MAX: 40*25*25MIN: 5*6*3

Production efficiency: 2000--2500 holes/H (actually varies according to the length of the wire)

Detection device: presence of wire, wire knot, presence of terminal, abnormal stripping (Note: applicable when the length is greater than 20mm), terminal pressure monitoring, plug-in shell back pull detection, presence of rubber seat, production defect rate can be set.

Standard components: wire feeder

Optional: terminal pressure monitoring

Optional: CCD visual inspection

Key features:

Equipment application range:

This equipment can realize automatic wire cutting, stripping, terminal crimping at one end of the wire, automatic wire cutting, stripping, twisting, and tinning at the other end of the plastic shell<Note: According to the product process characteristics, personalized wire harness processing solutions and non-standard customized equipment can be provided>

Defective rate setting instructions:

1. Alarm shutdown: whether there is wire, wire knot, terminal, plastic seat, and the defective rate setting exceeds the standard.

2. Alarm selection to continue production: abnormal stripping, abnormal terminal pressure, terminal back pull detection, the defective rate setting does not exceed the standard.

Equipment features:

1. Bulk plastic shells are automatically fed by the vibration plate;

2. Simple design, easy operation and convenient debugging;

3. It is simple to change product specifications and takes a short time;

4. A universal wire feeder with a reel is provided;

5. The wire cutting length and stripping length can be freely set for each P;

6. Adopt Japanese Mitsubishi servo motor, driver and control system;

7. Equipped with Japanese cable pressure monitoring and CCD visual inspection;

8. The equipment automatically selects and isolates defective products in the process;

9. 100% post-pull detection after terminal insertion.

Wire crimping and inserting samples