RS-860CK Fully Automatic Double-Side Crimping And Single-Side Plastic Shell

Product Specification

RS-860CK Fully Automatic Double-Side Crimping And Single-Side Plastic Shell Inserting Machine

Intro: 

This equipment can realize automatic wire cutting, stripping, terminal crimping and plastic shell insertion on one end of the wire and automatic wire cutting, stripping, twisting, terminal crimping and tinning on the other end.

Note: We can provide personalized wiring harness processing solutions and non-standard customized equipment according to the product process characteristics.

Defect rate setting instructions

1. Alarm shutdown: whether there are wires, wire knots, terminals, rubber seats, and the defective rate setting exceeds the standard.

2. Alarm selection to continue production: Abnormal stripping, abnormal terminal pressure, terminal pull-back detection, the defective rate setting is not exceeded.

Parameters:

Model: RS-860CK

Power supply: AC220v/110V  50HZ/60HZ

Maximum power: 2KW

Air pressure: 5-7KG (clean and dry air is required)

Machine weight: about 600KG

Dimensions: 2450L*1300W*2120H MM (excluding wire feeder and vibration plate, non-standard machine size is subject to the actual machine)

Feeding method: Vibration plate automatically feeds plastic shell, wire feeder automatically feeds wire, motor automatically feeds tin wire and tin water

Function: A-end stripping, crimping, terminal appearance CCD detection, insertion; B-end stripping, wire twisting, tinning and terminal crimping.

Processing range: AWG18-AWG24, AWG22-AWG30, up to 8 colors of wires can be processed simultaneously (more colors can be customized)

Processing length: 800 ≥ L ≥ 45mm (please contact the on-duty business for special needs)

Wire cutting accuracy: 0.5mm + wire cutting length * 0.2%

Stripping length: A end 0-6.0mm B end 0-10.0mm

Wire twisting length: 3mm-10mm

Tinning length: 0mm-10mm

Crimping capacity: 2.0T can be customized according to customer requirements

Maximum number of PINs: 20 holes in a single row, maximum 3 rows (Shell width <40mm)

Maximum number of PIN colors: 8 colors (more colors must be customized)

Plastic shell size: MAX: 40*25*25MIN: 5*6*3 (other specifications can be customized)

Production efficiency: 2000--2500 holes/H (actually varies according to the length of the wire)

Detection device: presence of wire, wire knot, terminal, abnormal stripping (Note: applicable when the length is greater than 20mm), terminal pressure monitoring, plug-in shell back pull detection, presence of rubber seat, production defect rate can be set.

Standard components: wire feeder

Optional: terminal pressure monitoring

Optional: CCD visual inspection

Key features:

Defective rate setting description:

1. Alarm shutdown: whether there is wire, wire knot, terminal, plastic seat, and the defective rate setting exceeds the standard.

2. Alarm selection to continue production: abnormal stripping, abnormal terminal pressure, terminal back pull detection, the defective rate setting does not exceed the standard.

Equipment features:

1. Vibrating plate automatically feeds bulk plastic shells;

2. Simple design, easy operation, and convenient debugging;

3. Simple to change product specifications, short time;

4. Free universal wire feeding machine for reel line;

5. The wire cutting length and stripping length can be freely set for each P;

6. Adopt Japanese Mitsubishi servo motor, driver and control system;

7. Equipped with Japanese cable pressure monitoring and CCD visual inspection;

8. The equipment automatically selects and isolates defective products in the process;

9. Terminal insertion for 100% back pull detection.