International Standard Control Box PVC Insulation Electric Wire Cable Making

PPVC insulation electric wire cable making machines Electrical Wire Manufacturing in Factory Process machines

Contact: Orion

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1. The Wire and Cable Extruder Usage:

Wire and cable extruder is used by wire and cable factories to heat extrude polyethylene, PVC, etc. to insulate the wire core of the wire or to protect the cable. The whole machine is composed of pay off frame, main extruding machine, cooling water tank, blow dry, printer, capstan, take-up and arrangement machine, temperature control electrical operation cabinet, etc.
Our wire and cable extrusion lines are renowned for their high levels of productivity and flexibility, they offer you the most modern and updated software technologies and top quality resistant components.

APPLICATION:
Suitable for single layer, dual color, dual layer and three layer extrusion processes for making wires and cables with insulating wire materials such as PVC, LDPE, XLPE,LSHF, NYLON, TPU and TPE.

2. The machine contains:

This machine contains: The pay off machine, straighten, main machine, injection machine, control case, tank, double wheel capstan, accumulator, double shaft take up and other equipments. 

The chosen equipments: copper wire preheater, printer, OD measuring instrument, spark tester and PLC control.

3. The Characters:

1)Newly design expert for low-smoke non-halogen screw,barrel,capacity is 50% higher than normal extruder;

2)Round type cooling water tank,and through one by one,heating quickly,warm disappear quickly;

3)Make sure the material(low smoke,non-halogen)working long time in the temperature of 5 degree,reach the industry level;

4)Main machine adopt electric-magnetic sensor heater ring,heating quickly,save energy 45%.

4. Parameters:

INSTALLMENT AND DEBUGGING:

machine is to be fixed and fastened according to requirement and check the below, then test run.
1. Check whether or not all bolts, screws and anchor bolts are completely tightened.
2. Check reducer gear box and then fill enough oil into it after making sure there is no dirt inside.
3. Check whether or not the connection of temperature cabinet and electrical lines is correct.
4. check where or not the direction of motor rotation is right.
5. Check whether or not hauling machine's air source has reached working pressure
6. Check the rotating components are flexible.

These checks are completed, starting motor with empty machine operations, if have not find other faults, according to the following items for actual trial.

1. According to the requirements for the installation of mould and mould teat.
       2. According to requirement to adjust every district temperature of host machine.
3. pour cooling water into groove.
       4. install conductor on pay off frame.
       5. lead wire core go through mould teat in level.
       6. Use preset lead strings to lead wire core into take up bobbin through hauling machine.
       7. start machines and test run
       8. check the wire being produced whether in line with the requirement, if nothing wrong, keep going normally.

MAINTENANCE:

Proper use and maintenance is to guarantee that the machine can work properly and prolong its service life, maintenance system must be strengthen, first regularly check tightness degree of each part of the retaining bolt, carries on the fastening, prevent loosening.

Everywhere bearing greases should maintain moderate (occupy space 2/3), insufficient shall promptly add, prevent lack of oil or dry friction burning out bearings, and grease should guarantee the bearing clearance are not damaged, to ensure that the service life of the bearings.