Custom Piano Hinge Machinery 0.5 - 5N.m Torque Rotary Rotational Damper

Product Introduction

Key Features

Adjustable Torque Range

• The ability to adjust the torque within the 0.5 - 5N.m range is a significant advantage. This allows the damper to be fine-tuned to match the specific requirements of different piano hinge machinery setups. For example, in a light-duty machinery application where the movement needs to be delicate and precise, a torque setting closer to 0.5N.m can be used. In contrast, a heavier-duty machinery that demands more force to control the rotation may require a torque setting near 5N.m. The adjustable torque mechanism is designed to be accurate and reliable, enabling easy calibration during installation or maintenance. This flexibility makes it suitable for a wide variety of machinery types, from small and intricate equipment to larger and more robust industrial machines.
• The precise torque control also contributes to the overall performance and safety of the machinery. By providing the appropriate amount of resistance, it helps prevent sudden and uncontrolled movements that could lead to damage of the components, as well as potential safety hazards for operators.

Rotary Rotational Design

• The rotary rotational design of this damper is optimized for piano hinges. It allows for a smooth and continuous rotation around the hinge axis. This design ensures that the damping force is evenly distributed throughout the rotation, providing a consistent feel and operation. In machinery applications where the piano hinge is used for opening and closing doors, panels, or other moving parts, the rotary rotational damper enables a seamless and controlled motion. It eliminates any jerky or uneven movements that could cause wear and tear on the hinge and the attached components. The design also takes into account the specific geometry and mechanics of piano hinges, ensuring a perfect fit and integration.
• The damper's rotary rotational design is engineered to withstand the rigors of continuous use in machinery. It can handle high numbers of rotation cycles without significant degradation in performance, ensuring a long service life.

Durable Construction

• Built with durability in mind, the custom damper is constructed from high-quality materials. It is designed to withstand the harsh operating conditions that machinery often encounters, such as vibrations, temperature fluctuations, and exposure to dust and other contaminants. The materials used are resistant to wear and tear, corrosion, and fatigue, ensuring a reliable and long-lasting performance. The robust construction of the damper also guarantees that it can maintain its precise torque settings over time, providing consistent control and protection for the machinery. This reduces the need for frequent maintenance and replacements, thereby minimizing downtime and associated costs.
• The smooth surface and compact design of the damper make it easy to clean and integrate into different machinery setups. It can be easily mounted on the piano hinge or adjacent structures, and its unobtrusive appearance does not interfere with the overall functionality or aesthetics of the machinery.

Enhanced Machinery Performance

• The presence of this rotary damper in piano hinge machinery significantly enhances its overall performance. It provides a controlled and smooth rotation, which is crucial for applications where precision and accuracy are required. For example, in automated manufacturing equipment where the opening and closing of access panels need to be precisely timed and controlled, the damper ensures that these operations occur without any disruptions. It also helps to reduce noise and vibrations generated during the movement of the hinged parts, creating a more comfortable and efficient working environment. Additionally, the damper's ability to protect the machinery from sudden impacts and excessive wear extends the lifespan of the equipment, increasing its return on investment.

Specification Details

• Model No.	Torque Range	Operation Angle	Minimum Working Angle	Use Temperature	Body Material	Rotary Shaft Material	Use Oil	Lifted Open Force	Life cycle
  HIE-T098C	30-60KGF.CM	0-110 °	30 °- 50 °	-5°-50°	PBT	PA66/ZINC ALLOY	Silicone oil	N/A	50000 time

Application Scenarios

• Ideal for use in industrial machinery such as CNC machines, robotic arms, and automated assembly equipment, where piano hinges are used for access doors and panels. It ensures precise and controlled movement, enhancing the overall efficiency and safety of the machinery.
• Suitable for laboratory equipment and testing machines that require accurate and smooth rotational motion of hinged components. The adjustable torque of the damper allows for customization based on the specific experimental requirements.
• Can be used in high-tech manufacturing facilities where the quality and reliability of machinery movement are of utmost importance. It helps to maintain the integrity of the production process and reduces the risk of errors and equipment failures.

Installation and Maintenance

• Installation: The installation process is straightforward. The damper is attached to the piano hinge or the adjacent machinery structure using simple screws or clips, depending on the specific design. Clear installation instructions are provided to ensure proper alignment and connection. The damper can be integrated with the existing control systems of the machinery, allowing for automated or remote operation if required.
• Maintenance: Regular inspection of the damper for any signs of wear, such as damage to the internal components, loose parts, or a decrease in damping performance, is recommended. If any issues are detected, the damper can be easily replaced. Cleaning the damper with a mild detergent and a soft cloth is sufficient to keep it in good working condition. Periodic calibration of the torque settings may also be necessary to ensure optimal performance, especially in applications where precise control is critical.

Conclusion