Custom High Torque Soft Close Plastic Bidirectional Gear Rotary Damper For Trash

Product Introduction

Key Features

High Torque Capacity

• The damper is designed to handle high torque loads, which is essential for trash cans, especially those with larger and heavier lids. A strong torque is required to ensure that the lid can be opened and closed smoothly, even when the trash can is full or when the lid is made of a heavy material. The high torque capacity also allows for a more controlled and precise movement of the lid, preventing it from slamming shut or flying open unexpectedly. This not only improves the safety of using the trash can but also reduces the wear and tear on the lid and the hinge mechanism. The torque can be adjusted within a certain range to match the specific requirements of different trash can models, ensuring optimal performance.
• For example, in a commercial or industrial trash can that may hold a large volume of heavy waste, the damper can be set to a higher torque to handle the increased load. In a residential trash can, a slightly lower but still sufficient torque can be used for a more effortless operation.

Soft Close Functionality

• The soft close feature is a standout characteristic of this rotary damper. It utilizes a combination of mechanical and frictional principles to gradually slow down the rotational speed of the trash can lid as it closes. This results in a gentle and quiet landing, eliminating the noisy and often jarring impact that is common with traditional trash can lids. The soft close action not only adds a touch of refinement to the operation but also helps protect the surrounding area from damage caused by the lid slamming shut. It also reduces the likelihood of items inside the trash can being jostled or spilled when the lid closes.
• The speed and resistance of the soft close can be adjusted to match the specific needs of the user and the trash can design. A slower and more controlled close can be achieved for a more luxurious feel, while a slightly faster setting may be more practical in a busy environment.

Plastic Construction

• The plastic construction of this rotary damper offers several benefits. Firstly, plastic is lightweight, which helps to reduce the overall weight of the trash can lid and the associated hinge mechanism. This is especially important in applications where the trash can may need to be moved frequently, such as in a household or office setting. Secondly, plastic is highly resistant to corrosion and rust, ensuring a long service life even in environments where moisture or chemicals may be present. The plastic material is also durable and can withstand the rigors of repeated use. It is engineered to maintain its shape and performance over time, providing reliable operation.
• The use of plastic also allows for greater design flexibility. It can be molded into various shapes and sizes to fit different trash can lid designs and hinge configurations. Additionally, the color and finish of the plastic can be customized to match the aesthetic of the trash can, enhancing its overall appearance.

Bidirectional Gear Rotary Mechanism

• The bidirectional gear rotary mechanism provides enhanced versatility. It allows the trash can lid to rotate smoothly in both clockwise and counterclockwise directions, enabling easy opening and closing from different angles. This is particularly useful in situations where the trash can is placed in a confined space or where access to the lid may be restricted. The gears are carefully engineered to provide a precise and consistent transmission of force, ensuring a reliable and controlled rotational motion.
• The gear ratio can be adjusted to match the specific requirements of different trash can designs, providing the right amount of resistance and speed control in both directions. This flexibility makes it suitable for a wide range of trash can applications, from small and lightweight household models to large and heavy-duty commercial or industrial trash cans.

Specification Details

• Model No.	Torque Range	Rotation Direction	Rotary Shaft Materia	Use Oil	External Diameter	Dividing Dia.	Gear No.	Modulus	Pressure Angle	Life cycle
  HIE-T068	200-4500gf.cm	360°	POM	Silicone Oil	∅ 14.7	∅ 12.6	12	1.05	20°	50000 time

Application Scenarios

• Ideal for use in all types of trash cans, including household trash cans, office trash cans, commercial trash cans in restaurants or stores, and industrial trash cans in factories or warehouses. It enhances the user experience by providing a more comfortable and quiet lid operation.
• Suitable for both new trash can manufacturing and as a replacement part for existing trash cans. In new designs, it allows for the integration of advanced damping and control features. For existing trash cans, upgrading to this rotary damper can significantly improve their functionality and reduce noise and wear.

Installation and Maintenance

• Installation: The installation process is straightforward. The damper is attached to the trash can lid and the body using simple screws or clips, depending on the specific design. Clear installation instructions are provided to ensure proper alignment and connection.
• Maintenance: Regular inspection of the damper for any signs of wear, such as gear tooth damage, loose parts, or a decrease in damping performance, is recommended. If any issues are detected, the damper can be easily replaced. Cleaning the damper with a mild detergent and a soft cloth is sufficient to keep it in good working condition.

Conclusion