4 Axis PLC CNC Controller Kit DDCSV3.1 Offline Pendant Handwheel Emergency Stop

Product Specification

Upgrade 4 Axis PLC Controller DDCSV3.1 500KHz Offline&Pendant Handwheel &Emergency Stop For CNC Router Engraving Milling

Good News: We have warehouse in some countries, check as bellows

1 x 4 Axis 500khz Linkage Motion Controller System DDCSV3.1 ​

1 x Pendant Handwheel with emergency stop

1 x 4GB USB Flash drive

1 x USB Extension Cable

1. 4 Axis PLC Controller 500KHz offline

The DDCS is a 3~4 axis motion controller for stepper and servo systems. DDCS V3.1 is updated ​from DDCS V2.1 on software and hardware.We are very proud of this product, it combines ​great power with a tiny footprint and is easy to use. After a very short time you will be familiar ​with the functions and this manual will help you. The highest output pulse per axis is 500KHz. ​This provides high control precision for stepper motors and servo motors.

DDCSV3.1 numerical control system adopts the ARM+FPGA design framework. The ARM can finish the part of human-computer interface and code analysis and the FPGA can finish the part of underlying algorithm and control pulse generate, with the reasonable design, reliable control and easy operation.

The panel layout structure of DDCSV3.1 is rational. The CNC MOTION SYSTEM Controller can be finished only by 17 keys and it supports the FANUC with high universality to be compatible with G code set.

The DDCSV3.1 can be used for many styles and types of CNC machines. Lathes, Routers, Pick&- ​Place and Mills are just a few examples. The DDCS operates as a Stand Alone system without the ​need of a computer. This guarantees high precision, accuracy and reliability. The interface, even ​very comprehensive, can be learned in a very short time.

1.2 Performance feature of Product

1) 16 photoelectric isolated digital inputs,3 photoelectric isolated digital outputs;

​2) 3.1 Version enhenced Algorithm,support soft interpolation,fixed arc interpolation bug of ​the old version;

​3) Analog spindle control 0-10V spindle control (can be modified as PWM output);

​4) 3-4 axis motor Control.Differential Pulse and direction output signal,Max.500Khz per axis;

​5) ARM9 main control chip,FPGA core algorithm chip;

​6) 5 inches TFT screen, resolution ratio: 480x272,17 operation keys;

​7) The Power Supply for the controller is 24VDC, minimum Current is 0.5A;

​8) The Power Supply for IO Port is 24VDC,minimum current is 0.5A;By the IO power supply,system already supply the power for IO ports.So no need the external power supply for IO port anymore;

​9) USB flash disk support for G code file input,no size limited of the G-code file ;

​10) Support standard MPG;

​11) Jog function for each axis (continuous, step, defined distance);Customer can define the ​distance;

​12) Support the operation of quickly specify the running position;

​13) Support for“ Power Cut” recovery. Data is automatically saved;

​14) The controller only support NPN type limit ed switch.

DDCS V3.1 New features comparing with old version:

1)Control System Unit is compatible with Metric Units and Imperial Units;

​2)MPG and extended Keyboard can also control and edit the controller system；

​3)Add new function of“Try cutting”(handwheel guiding) and“Single-stage processing mode”;

​4)3 kinds Probing Modes:Fixed Position of tool sensor,Floating Position of the tool sensor,Rectangular block Sensor;

​5)Enhenced the software,added a lot of parameters,Optimal Design and Algorithm,makes the new version more strong functions and steady;

​6)The Option Language of the system is Chinese/English/Russian.

​7) Version 3.1 cited the new circuit design and metal box,which can avoid the noise a lot. ​

1.3 Outward Appearance, Structure and Size

The DDCS V3.1 is a small box that can fit in a window of a small control box or control cabinet.

​Four locking hooks fix this controller from the frame.

​The front panel is 191mm*128mm*5mm； ​The main body is 191mm*128mm*37mm；

​To mount the unit in an equipment c abinet, cut the hole182.5mm*59mm

The front of the product is 17 user keys and 1 4.3’’and 480*272  Liquid Crystal Display, and the reverse side is input signal, spindle control, stepper/ servo control, MPG and other four sets of interfaces as well as USB interface and power interface. Please look at the reference picture 1-3 and picture 1-4 in detail.

1.4 Explanation of Abbreviations

When operating the DDCS, the users will come across some English abbreviations. Here a list with explanations

FRO: Feed Rate Override

SRO: Spindle Rate Override

SRJ: Jog Speed Setting

F: Feed rate, unit is mm/min

S: Spindle Speed, unit rev/min.

X: The coordinate code of the X axis.

Y: The coordinate code of the Y axis.

Z: The coordinate code of the Z axis.

A: The coordinate code of the A axis

BUSY: The system is busy. You still can adjust FRO and SRO

READY: READY mode, any operation can be done

RESET: Reset mode, controller is in“ OFF” mode, no operation can be performed

CONT: Continuous mode, each axis can be manually jogged with the arrow keys

Step :Manual Step Mode,each axis can be jogged in defined steps

MPG: MPG mode. Operate the machine with the MPG (Manual Pulse Gener ator)

AUTO: Run G code. Auto is showing when file is processing