5.85KW 160mm To 315mm Hydraulic Butt Fusion Machine

Product Specification

160-315mm Automatic Red Welding HDPE AUTO PIPE Butt Fusion Welding Machine

Product description

Features:

1. Suitable for welding of plastic pipes and fittings made of HDPE PVDF and MPP, and can be operated in any complex work condition.

2. Consisits of basic frame, planing tool, heating plate and support for planing tool and heating plate.

3. Removable PTFE coated heating plate with seperate temperature control system.

4. Electrical planing tool with safety limit switch enables to start it only when it is locked in operation position

5. Slant design for basic frame.

6. Low starting pressure and high reliable seal structure.

7. Changeable welding position brings more convenience while welding various fittings.

8. Seperate two-channel timer records times in soaking and cooling phases.

9. High- accurate and shockproof pressure meter indicates clearer readings.

Preparation for welding HDPE Pipe manual Butt Fusion Welding Machine

1. Before operation, all equipment parts shall be placed on a stable and dry place.

2. Confirm that the power supply used meets the requirements of the equipment, the equipment is in good condition, and the electrical circuit is not damaged; the detection indicator works normally, the milling cutter blade is sharp, and the parts and operating tools are complete.

3. Replace the required fixture according to the outer diameter of the welded pipe.

Welding procedure for HDPE PIPE manual Butt Fusion Welding Machine

1. Check whether the specification and pressure grade of the pipe to be welded are correct, and check whether there are bumps, bumps and scratches on the surface. If the depth of the scar exceeds 10% of the wall thickness of the pipe, it should be partially removed before use;

2. Clean the oil or foreign matters at both ends of the pipe with a clean cloth;

3. Place the pipe to be welded in the frame slip, so that the length of both ends is equal (as short as possible without affecting the milling and heating). The part outside the frame of the pipe shall be supported by supports to reduce friction, and then be fastened with slips;

4. Put in the milling cutter, first turn on the power switch of the milling cutter, then close both ends of the pipe and apply appropriate pressure until there are continuous chips at both ends, remove the pressure, wait for a moment, then withdraw the movable frame, turn off the power supply of the milling cutter and take out the milling cutter. The chip thickness should be about

0.2-0.5mm. The chip thickness can be adjusted by adjusting the height of the milling insert;

5. Close the two pipe ends and check the alignment of both ends. The misalignment at both ends of the pipe should not exceed 10% of the wall thickness, which can be improved by adjusting the straightness and the elastic slip of the pipe; the gap between the two ends of the pipe should not exceed 10% of the wall thickness, otherwise it should be milled again until the above requirements are met;

6. Clean the dust and residue on the surface of the heating plate (pay special attention not to scratch the nonstick layer on the surface of the heating plate);

7. After the temperature of the heating plate reaches the set value, put it into the rack and apply the specified pressure until the minimum crimping on both sides reaches the specified value;

8. Reduce the pressure to the contact pressure and continue heating for the specified time;

9. When the time is up, withdraw the movable frame, quickly take out the heating plate, and then close the two pipe ends, with the time interval as short as possible;

10. Raise the pressure to the specified welding pressure, lock the fixing bolts on both sides of the frame, and keep the pressure for natural cooling. After cooling for the specified time, the fixing bolt is fully opened. Loosen the slip and take out the connected pipe.

Application

Company profile

Zhuji Haitao Machinery Co., Ltd. is a manufacturer specializing in the production of various specifications of PPR hot melt machines (plastic pipe fusion welders), scissors, butt welders, and pressure test pumps. Since the establishment of the factory, our factory have always paid great attention to the research and development of new products and the training of professional and technical staff, and we are constantly exploring and innovating, and introducing advanced foreign technology.

Haitaoxing’ products have passed CE certification and won unanimous praise from the industry. Our factory adheres to the principle of honesty, friendliness, mutual benefit, and the business tenet of surviving on quality, development by reputation, and occupying the market with price. Facing new and old customers, we have established a complete after-sales service network system, and our products are exported to large, medium and small cities in China and all over the world.

The company is located in Huangtong Village, Ciwu Town, Zhuji City, 32 kilometers away from Hangzhou Xiaoshan International Airport and 2 kilometers away from the exit of HangJinQu Highway (Diankou, Ciwu). The transportation is convenient and the environment is beautiful. We sincerely welcome people of insight from all walks of life to visit, cooperate and develop together.

Our service:

1) We offer 1 year warranty and free spare parts. (Except for wearing parts)

2) We offer voltage and frequency of motor customization service, such as 110v 60hz.

3) We can put your LOGO on machine plate or packing (need your authorization on brand)

4) Machine can be shipped to overseas or domestic place by sea or air in LCL or FCL.