1000kg/h PET recycling machine/pet bottle recycling plant/pet flake washing line

Product Specification

 
1000kg/h PET recycling machine/pet bottle recycling plant/pet flake washing line
 

Spec of end products---PET Flakes

Further processing:

In the running of the washing production line, we get the end products – PET bottle flakes

Also, there’re by-product--mainly PE caps and labels, which can be applied to many aspects.

By other washing lines and single screw granulator, these by-products can be made to PE granule.

PE granules has a wider application to injection molding such as plastic tray, plastic crate baskets, padding for modified granulation etc.

The application of final PET flakes:

About 60-70% of the PET recycled materials are used to chemical fiber and fiber industry.

About 15-20% of the PET flakes are used to make packing materials

The rest 10-25% of the PET flakes can be used in the fields of granulation, non-woven fabrics, etc

Detailed description for Waste PET Bottle Cutting, Washing, Drying Line

• With our standard machine line of PET Bottle Recycling, we can get Final humidity below 100ppm, Inpurities less 100ppm, PVC Labels content 100ppm.
• With CE Certificate, ISO 9001 certificate. Can supply CO, FORM A, FORM E etc. to satisfy customers’ requirement
• World famous brand copperate for better quality and easy service after sales: Siemens motor/invertor, ABB, SKF bearing, Omron temperature controller, NSK, Siemens PLC controller, Siemens contactor etc.
• The part which contact with material adopt Stainless Steel 304, thickness minimum 3mm,the thickness of High speed friction washer screw blades even 10mm for longer working life.

 
Machine photos for reference
 
1. Bale opener/De-baler is made up of Automatic lift and De-baler. The Automatic lift will convey the PET Bottle Bales to De-baler to break the bales to bulk bottles.
Adopt specialized hard face gearbox.
 

 
 
2. Belt conveyor + Label remover
 

 
2.1 Blade material is alloy steel, the blade teeth are replaceable. Design of Arc Knife, the space between Rotary blades and Stable blades will be always the same to avoid breaking the PET Bottle necklace while Rotary blades and Stable blades rotating at 360 degree (The necklace is the best part in the bottle, the viscosity is the highest )
the viscosity is the highest
 

 
2.2 There are limit switch installed on the inspecting hole. The machine will be stopped while opening the door, to keep sure safety producing
 
 

 
2.3 Designed of inspecting window for checking and maintainance the machine
 

 
3. Sorting table
 

3.1 With chutes to connect to crusher, to feed materials into crusher directly.
3.2 Equipped with hooks
3.3 With chutes and containers and a place for the supervisor at the end of the belt.
3.4 Handrail for the people not below 100cm measured from platform bottom
 
 
4. Crusher
 

 
 

5. Steam washer

1.Both electrical heating and steam heating for option.

2.Caustic soda concentration: about 1-2%

3.Full Stirring paddles with motor power: 4-7.5 kW

4.With special paddles inside to stir the flakes with water, flakes will remain in hot washer for at least 12 mins, to ensure entirely washed.

5.PH value automatic detect & control system

6.Temperature controller

7.Hot water can be reused through our special design, Energy saving 15%-20%

8.Bottle caps separating & collecting design

 
6. Floating washer
6.1 For Separating PET from PP/PE Caps and Labels;
6.2 Removing the dust and dirty after the High speed friction washer
(Because of the property of the plastic -- PP/PE will be floating on the water; PET will be down in the water)
6.3To middle PH Value
 

 
 
7. High speed friction washer
For removing the dirty on the surface of the flake
 

 
 
7.1 With the design of dirty water dewatering. To keep water clean on the next step washing processing. Enlonger the water using
7.2 Adopt NSK bearing
7.3 Rotating speed 1200rpm
7.4 With the Americal wearing material on the surface of the screw blades for longer working life

 
8. Horizontal dewatering machine ----Final moisture can be 1.8%
 

 

4.Rotation speed: 2000 rpm. dewatering rate: 98.5%

 
9. Label separator/Zigzag separator to separate PP/PE Labels from PET Flake and remove plastic powder
 

Separation ensures label separation rate >99.5%, powder <1%
Unique “Zig zag” structure design with dust filter
Specially designed suction fan power controlling system
Material outlet with magnetic rack (as an option) to remove tiny magnetic metal