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Shenzhen Zion Kaifull Automation Technology Co., Ltd.

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China AH110 Series Helical Planetary Gearbox Low Noise Helical Reduction Gearbox
China AH110 Series Helical Planetary Gearbox Low Noise Helical Reduction Gearbox

  1. China AH110 Series Helical Planetary Gearbox Low Noise Helical Reduction Gearbox
  2. China AH110 Series Helical Planetary Gearbox Low Noise Helical Reduction Gearbox
  3. China AH110 Series Helical Planetary Gearbox Low Noise Helical Reduction Gearbox

AH110 Series Helical Planetary Gearbox Low Noise Helical Reduction Gearbox

  1. MOQ: ≥10pcs
  2. Price:
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Payment Terms Company account based T/T
Supply Ability 10000pcs per Month
Delivery Time 7-14days for standad version customization 3-4weeks
Packaging Details 10pcs for each carton
Reduction Ratios from 3 to 100
Input Speed Rated 3000rpm, Max. 6000rmp
Backlash from <3 to <7 arcmin
Output Torque Rated 120-255N.m, Max. 3 times of the rated
Average Lifetime 20000hours
Flange Size 90/130/180 or other customized
Installation PCD Customizable
Matching Motors Servo >1kW and stepper Nema 34 above
Weight from 8.0 to 8.9kg
Highlights Extra high precision, low noise, high toque and reliability, long lifetime with reasonable prices
Target Applications All CNC machines and industrial automations
Customization Available
Brand Name PRMCAS
Model Number AH110 Series
Certification CE, ROHS, CCC
Place of Origin CHINA

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms Company account based T/T Supply Ability 10000pcs per Month
Delivery Time 7-14days for standad version customization 3-4weeks Packaging Details 10pcs for each carton
Reduction Ratios from 3 to 100 Input Speed Rated 3000rpm, Max. 6000rmp
Backlash from <3 to <7 arcmin Output Torque Rated 120-255N.m, Max. 3 times of the rated
Average Lifetime 20000hours Flange Size 90/130/180 or other customized
Installation PCD Customizable Matching Motors Servo >1kW and stepper Nema 34 above
Weight from 8.0 to 8.9kg Highlights Extra high precision, low noise, high toque and reliability, long lifetime with reasonable prices
Target Applications All CNC machines and industrial automations Customization Available
Brand Name PRMCAS Model Number AH110 Series
Certification CE, ROHS, CCC Place of Origin CHINA
High Light AH110 Helical Planetary GearboxHelical Planetary Gearbox ROHSLow Noise Helical Reduction Gearbox

PRMCAS                                                       -Automate in A Better Way-

Precise and Reliable Motion Control Automation Solutions

More than 15-years industrial Motion Control Experiences
AH110 Series RATIO 3 to 100 Extra High Precision Helical Gear Planetary Gearbox For CNCs And Various Industrial Automation Applications
 

1. Products Overview

 

Kaifull PRMCAS extra high precision AH110 SERIES helical gear planetary gearboxs are widely used in high-end industrial automation fields and greatly appreciated by our customers worldwide.

 

Kaifull PRMCAS Helical Gear Planetary Gearbox Industial Automation Applications

The machinery manufacturing industry

Helical Hear planetary reducer is the intermediate device between power sources and execution agencies in the mechanical transmission industry. It plays a role in decelerating and conveying large torque in industrial production. For example, the mechanical manufacturing industry, the precision planetary reducer, as the second universal machinery and equipment to be used, will continue to rise with the needs of the machinery manufacturing industry.

Industrial automation industry

According to the current demand of planetary reducers, the trend will continue to be increased. Precision planetary reducer plays a key role in the development of industrial production. The planetary reducer replace the traditional gear transmission reducer, which greatly improves the efficiency and quality of industrial production. It will inevitably promote the development of domestic industrial automation, and there will be more and better products to launch, which can bring more efficient products to automation.

Industrial robot industry

In addition to robotics (RV reducer, harmonic reducer) for the robot industry, helical gear planetary reducer is also a type of reducer commonly used in robot joints. Industrial robots have high requirements for positioning accuracy and repetitive positioning accuracy. The application of precision planet reducer can not only improve and ensure the accuracy of industrial robots, but also pass more torque in industrial robots.

Lithium battery industry

Lithium batteries are new energy, such as new energy vehicles we often see. Helical gear planetary reducer is a high-precision equipment in similar reducers. During the operation, the quality and accuracy of production have been greatly improved. Its internal design has the characteristics of high load and high rigidity.

 

In addition to the detailed industries mentioned above, precision planetary reducer can also be applied to parallel robots, petrochemicals, engineering machinery, instrumentation, light textile industry, precision machine tools, military equipment, semiconductor equipment, printing and packaging equipment, medical equipment, precision testing instruments, precision test instruments, precision test instruments, precision test instruments, precision test instruments, and precision testing instruments, and precision testing instruments, and precision testing instruments, and precision testing instruments, and precision testing instruments, and precision testing instruments. Printing and manufacturing machinery, machine tools and manufacturing systems, automation technology and robotics, etc.

 

Main Features and advantages of Kaifull PRMCAS Helical gear planetary reducers

Small noise: The oblique gear planetary reducer is relatively quieter, and it reduces 10 % noise than the straight gear planet reducer.

Stability of running: The teeth of the oblique gear are obliquely intertwined with the axis of the gear, and the mesh of the teeth is smoother.

Small backlash: Fine back space 6≤arc-min, the characteristics of the planetary deceleration machine's meticulous positioning, revealing the characteristics of high -precision servo motor.

Small volume: The size of its size in the same level is the smallest, which is more suitable for places with insufficient equipment space.

High intensity: Internal components accept high-strength quality alloy steels that are treated with heat treatment, which can cope with the cruel working environment.

High efficiency: Due to the design of precision gears with low loss, the transmission efficiency is as high as 97 %.

Full seal plan: Seal-type all-oil sealing scheme to ensure that lubricating oil is not exposed, the patent internal tooth ring delusions, and ensuring durability and reducing noise.

There are two support points of the planetary reducer. Its bearings and gear racks are a group. Each hole must be corresponding to the convex, and it must be accurately in place. There must be no deviation. The oblique dental layout fine reduction, high torque, high rigidity, high accuracy input low back gap, and high positioning accuracy.

 

2. Technical Specifications

 

If you need other performance specifications, kindly contact us any time by sales@zionkaifull.com, or or whatsapp +8618682160096.

 

AH110 Series Helical Gear Planetary Gearbox General Technical Specifications

Rated Input Speeds(RPM) 3000
Max. Input Speed (RPM) 6000
Max. Radical Force (N) 8500
Max. Axial Force (N) 4300
Efficiency  97% for 1-stage or 95% for 2-stage
Noise (dB) 62
Average Lifetime (hour) 20000

 

AH110 Series 1-stage models main technical data

Structure 1-stage
Reduction Ratios 3:1 4:1 5:1 7:1 10:1
Rated Output Torque (N)  120 180 180 180 120
Emergency Stop Torque (N)  360 540 540 540 360
Rotor Inertia (Kgcm2) 3.25 2.74 02.71 2.62 2.57
Blacklash (arcmin)

2 types: <3arcmin for P0 precision
and <5arcmin for P1precision

 

AH110 Series 2-stage models main technical data

Structure 2-stage
Reduction Ratios 15 16 20 25 28 30 35 40 50 70 100
Rated Output Torque (N) 180 230 230 255 230 180 255 230 255 180 120
Emergency Stop Torque (N) 540 690 690 765 690 540 765 690 765 540 360
Rotor Inertial (kg.cm2) 2.56 1.75 01.5 1.49 1.3 1.3 1.3 1.3 1.5 1.5 1.5
Blacklash (arcmin)

2 types: <5arcmin for P0 precision
and <7arcmin for P1 precision

 

3. Mechnical Drawings (In mm)

 

If you need need the mechanical drawings of a specific gearbox or need any customization of mechanical drawings, kindly contact us anytime by sales@zionkaifull.com, or WhatsApp +8618682160096.

 

Note: If you find difficulty in model selection,  just kindly contact us and the most proper reducer will be recommended or customized.

 

More Types of HELICAL Gear Planetary Gearboxes Available

 

4. High Standard Quality Management System

5. Warrenty and Services
  • Warranty period is from 18months to 2 years depending on products.
  • 24*7 customer technical support by email, WhatsApp, TeamViewer, voice or video call etc.
  • Remote or onsite technical training services etc.
  • More services as per customer need.
6. Background Knowledge

 

MAIN DIFFERENCES between spur/straight gear and helical gear planetary reducers are as the followings,

First, Structural differences between helical gear and straight gear.

Planet reducer consists of planet wheels, solar wheels, and internal gears, and the difference between helical gear and straight gear lies in the shape of the planet wheel. The gear of the helical planet deceleration machine is inclined, while the gear of the straight gear planet deceleration is parallel to the axis of the planet.

Second, the difference in efficiency differences between helical gear and straight gear

Under the same conditions, the efficiency of slashing gear planet reducer is lower than that of straight -gear planet decelerations. This is because the planet wheel of the planetary reducer is tilted, which makes the bearing inheritance more powerful and increased friction loss. The straight -gear planet deceleration machine can better use the transmission capacity, and its efficiency has improved.

Third, the noise difference between helical gear and straight gear.

The planetary wheel of the planetary reducer is tilted, causing a certain radial force when the gear meshing, increasing the vibration and noise during transmission. The parallel of the gear of the straight gear planet reducer reduces the vibration and noise during the transmission. Therefore, in terms of noise, straight -gear planet reducer is superior to helical planet reducer.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Distributor/Wholesaler

  • Year Established:

    2010

  • Total Annual:

    80000000-100000000

  • Employee Number:

    500~600

  • Ecer Certification:

    Verified Supplier

For over 15 years, Kaifull Automation Group has been a leading provider of motion control products and solutions in the Chinese middle and high-end industrial automation market, earning a great reputation and appreciation from customers.   Our cutting-edge R&D and production technolog... For over 15 years, Kaifull Automation Group has been a leading provider of motion control products and solutions in the Chinese middle and high-end industrial automation market, earning a great reputation and appreciation from customers.   Our cutting-edge R&D and production technolog...

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  • Shenzhen Zion Kaifull Automation Technology Co., Ltd.
  • Kaifull Industrial Part, Gaobu Industrial Area, Donguan, Guangdong, China, 523287
  • https://www.planetarygear-reducer.com/

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