Pharmaceutical Machinery Equipment Desiccant Inserting Machine

Product Specification

Pharmaceutical Machinery Equipment Desiccant Inserting Machine

Product Description of Inserting Machine

1, The role and selection principles of desiccants
Desiccants typically refer to materials used for adsorbing and catalyzing moisture. It has a certain specific surface area and pore volume, which can adsorb and catalyze water, thereby maintaining the drying and moisture-proof effect of the item. In industrial production, desiccants have a wide range of uses, especially in precision instruments, pharmaceuticals, electronic components, and other fields, which can improve product quality and extend product life.
The selection of desiccants needs to be determined based on the items to be processed and environmental conditions. Common desiccants include silica gel, molecular sieve, activated carbon, montmorillonite, etc. Different types of desiccants have different moisture absorption performance, adsorption capacity, and stability, and should be selected according to actual situations.

2, The structure and working principle of the desiccant inserter machine
A desiccant inserter machine is a device specifically designed to fill desiccants into products, typically consisting of three parts: a storage tank, a conveying system, and a filling system.
A storage tank is a container for storing desiccants, usually located at the top of the inserter machine. The conveying system can transport desiccants from storage tanks to the filling system, including conveying pipes and pumps. The filling system is the core component that fills desiccants into the product, usually including hoppers, vibrators, filling heads, and other components.
The working principle of the desiccant inserter machine is usually to transport the desiccant from the storage tank to the filling system, and then inject the desiccant into the product to be processed through the filling head. During the filling process, it is necessary to control the quantity and uniformity of the desiccant to ensure the quality and effectiveness of the product.

3, The importance and advantages of desiccant inserter machine in actual production
The desiccant inserter machine plays a very important role in actual production. Firstly, it can improve production efficiency and product quality, avoiding the instability and unevenness of manual filling, thereby improving production efficiency and product quality.
Secondly, inserting desiccant into the machine can greatly reduce the waste of desiccant and avoid waste caused by improper manual operation. At the same time, it can also reduce the labor intensity of workers and improve the safety of the production environment.
Finally, the desiccant stuffing machine can be selected and adjusted according to the requirements of different products and types of desiccants, with great flexibility and adaptability.
In short, the desiccant inserter machine plays a very important role and advantages in modern production, which can improve production efficiency and product quality, reduce production costs and resource waste, and is one of the essential equipment in the production process.

Main Parameter of Inserting Machine

Working principle of Inserting Machine

The block bottle air cylinder on the passing bottle-track of the conveying bottle system make the bottles which came from the previous equipment stay in the drying agent filling position,waiting to be filled in the drying agent.The bottle mouth faces to the clipping system correctly.

Stepping motor drives the bag conveying system,pull the drying agent bags out from the drying agent plate.
 

Color mark sensor tests the drying agent bags and control the length of the bags then the bags are clipped into the bottles.The conveyor belt of the conveying bottle system convey the bottles which have been filled in the drying agent to the next equipment.

At the same time,the bottles which are waiting for filling supplement to the drying agent bag filling position .

Product Show of Inserting Machine

Main Features of Inserting Machine

(1) Strong compatibility, suitable for virous of round bottles, flat bottles, square bottles with different sizes.

 

(2) Suitable for the desiccant bag with eye mark or without eye mark.

 

(3) Pre-placed desiccant belt design is adopted to avoid uneven bag transmission and ensure the accuracy of bag length.

 

(4) Adaptive design for desiccant bag thickness to avoid the occurrence of broken bag in the process of transmission.

 

(5) High durable knife edge with accurate and reliable cutting, will not damage the desiccant bag

 

(6) With a number of detection and alarm control functions, such as no working without bottle, fault self-checking,to ensure the continuity and accuracy of the equipment operation.

 

(7) With good coordination and no need special operation, to achieve the labor cost saving purpose.

 

Application of Inserting Machine

 

The desiccant stuffing machine may encounter some common problems during operation. The following are some problems and their solutions:
1. Inaccurate or inadequate insertion of desiccant:
Cause analysis: It may be due to inaccurate positioning system or insufficient force of the desiccant pushing mechanism.
Solution: Adjust the positioning system of the machine to ensure accurate placement each time it is inserted; Check and adjust the pressure of the pushing mechanism to ensure that the desiccant can be fully and correctly pushed into the container.

2.Desiccant blockage:
Cause analysis: The desiccant particles are too large, the machine feeding system is blocked, or the desiccant has high humidity and is prone to clumping.
Solution: Replace the desiccant with a suitable particle size; Clean the feeding system to ensure smooth material channels; Ensure that the desiccant storage environment is dry and avoid moisture and clumping.

3.Inconsistent insertion amount:
Cause analysis: The measuring device is inaccurate or the feeding speed is unstable.
Solution: Calibrate the measuring device to ensure the accuracy of each dispensing amount; Check and stabilize the speed control of the feeding system.

4.Mechanical jamming or malfunction:
Cause analysis: Component wear, foreign objects getting stuck, or insufficient lubrication.
Solution: Regular maintenance and inspection, timely replacement of worn parts; Remove foreign objects from the machine; Ensure that all moving parts are properly lubricated.

5.Control system malfunction:
Cause analysis: Sensor malfunction, circuit connection issues, or program errors.
Solution: Check and replace the faulty sensor; Check and repair circuit connections; Reprogram or upgrade control software.

6.Drying agent leakage:
Cause analysis: Poor container sealing or failure of sealing inspection mechanism after stuffing.
Solution: Check and optimize the container sealing process; Ensure that the container after stuffing passes effective sealing testing.

7.Low production efficiency:
Cause analysis: Unreasonable machine settings, frequent downtime for debugging, or excessive manual intervention.
Solution: Optimize production processes and reduce unnecessary downtime; Improve automation level and reduce manual intervention;

Reasonably adjust machine parameters according to production needs.
Regular equipment maintenance, optimization of operating procedures, and selection of appropriate desiccants are key measures to improve equipment operation efficiency and product quality in response to the above issues. If the problem persists, it is recommended to contact the equipment supplier or professional technical personnel for in-depth diagnosis and repair.