Natural Zeolite Honeycomb Structure Honeycomb Molecular Sieve For Industrial Gas

Product Specification

High Adsorption Capacity Zeolite Adsorbent for Industrial Gas Treatment

Product Introduction

Zeolite adsorbent, composed primarily of natural zeolite materials rich in SiO₂ and Al₂O₃, is optimized through the incorporation of alkali metals or alkaline earth metals. This material boasts a porosity of 40-50% of its total volume, achieving a specific surface area ranging from 300 to 1000 m²/g. The high temperature resistance, non-combustibility, exceptional thermal stability, and remarkable hydrothermal stability of zeolite adsorbent render it an optimal solution for diverse industrial applications.

Note: Specifications can be customized according to customer requirements.

Features

• High Adsorption Capacity: The zeolite adsorbent offers excellent adsorption performance with no secondary pollution and can be regenerated at high temperatures.

• Thermal and Hydrothermal Stability: This material can withstand high temperatures of up to 600°C without compromising structural integrity.

• High Purification Efficiency: Achieves purification rates exceeding 90%, making it effective across a multitude of industrial applications.

• Superior Strength: With a longitudinal strength of 1.0 MPa and a transverse strength of 0.8 MPa, the zeolite adsorbent ensures durability under operational conditions.

• Large Specific Surface Area: The zeolite adsorbent features a BET surface area of 900 m²/g or less, contributing to its high efficiency in adsorption.

• Versatile Applications: Suitable for adsorbing low-concentration organic gases under various environmental conditions.

Applications

• Wood Products: For the treatment of organic gases emitted during manufacturing.

• Automotive and Shipbuilding: Applied in spray booths and coating workshops for effective gas adsorption.

• Household Appliances: Utilized in manufacturing processes to purify air from organic pollutants.

• Electronic and Assembly Lines: Effective in treating emissions from various production processes.

• Chemical and Rubber Industries: Used in the purification of gases during the production of chemicals, rubber, and plastics.

• Cable and Coating Lines: Helps in reducing the emission of volatile organic compounds (VOCs) from processing equipment.

Manufacturing Process

• Raw Material Selection: The production initiates with carefully sourced natural zeolite materials known for their high purity and quality. These materials are selected based on their SiO₂ and Al₂O₃ content to ensure optimal performance.

• Pre-Treatment: The raw zeolite undergoes a cleaning process to eliminate impurities, which may affect the adsorption capabilities. This step enhances the material's overall effectiveness.

• Ion Exchange Treatment: The natural zeolite is treated with specific alkali or alkaline earth metals through an ion exchange process. This modification enhances the adsorption characteristics and improves the zeolite's interaction with target gases.

• Drying: The zeolite undergoes a controlled drying process to reduce moisture content. This step is critical to maintain the structural integrity and enhance the adsorption properties.

• Activation: The dried zeolite is subjected to a thermal activation process, which helps to further increase its porosity and specific surface area. This process is vital for boosting the adsorption capacity.

• Sieving and Sizing: The activated zeolite is then sieved to achieve uniform particle size distribution. This ensures consistent performance in various applications.

• Quality Control: Rigorous quality control measures are implemented during production, including physical and chemical analyses to confirm compliance with specified standards and performance criteria.

• Packaging: The final zeolite adsorbent is packaged in moisture-proof materials to preserve its properties during storage and transportation.

Packaging Options

• Standard Packaging: Honeycomb activated carbon is typically packaged in cartons, with 18 pieces per carton. This configuration ensures efficient handling and protection during storage and transportation.

• Bulk Shipping: For larger orders, up to 56 cartons can be accommodated per cubic meter. This maximizes space utilization and reduces shipping costs for high-volume users.

• Palletized Delivery: Cartons are palletized to facilitate easy loading and unloading. This method also enhances stability during transportation, preventing damage to the product.

• Shrink-Wrapped for Stability: Each pallet is shrink-wrapped to ensure stability and protection during transit. This wrapping helps safeguard the honeycomb activated carbon from moisture and environmental impacts, ensuring product integrity upon arrival.

• Customized Packaging: Honeycomb activated carbon can be packaged according to specific customer requirements, including custom labeling or alternate container types, offering flexibility and convenience based on individual needs.