Easy Installation Filling Production Line 20-80 Cans/Min Simple Linear Structure

Product Specification

Fully Automatic Filling Production Line,20-80 Cans/Min,Automatic filling of powders, liquids, granules, tablets, pills

Process flow:

Manually pour materials into the storage hopper of the elevator → Empty cans are placed in the can sorting turntable → Easy to pull caps are placed in the lower cover slot of the can sealing machine → Can caps are placed in the storage cover slot of the lid sorting and capping machine → Non drying labels (including installation of heat transfer printing and coding machine ribbon) → Automatic can sorting → Z-type climbing elevator (for sediment and iron removal) → Combined scale measurement → Collecting hopper (for unqualified removal) → Positioning and unloading of empty bottles (while vibrating the bottle bottom) --Manually weigh and load the cans on the second side of the conveyor (if necessary) - Online weight sorting scale (including unqualified removal) - Can sealing machine detects the cans - Automatic easy to pull down lid - Automatic capping and sealing - Rotary capping machine detects the cans - Automatic capping - Automatic capping - Labeling machine detects the cans - Labeling and coding - Manual packing - END

LP-1200 tank inlet rotary table (304 stainless steel)

Scope of application: Used for automatic supply of round bottles.

Working principle: The materials are manually added to the storage bottle turntable for storage. The materials in the storage bottle warehouse will automatically be quantitatively fed to the turntable at the set speed. The turntable will rotate to sort out the bottles according to the requirements, and sensors will be used for real-time monitoring feedback. The bottles will automatically stop when full, and the bottles will be automatically supplied when short, achieving full automation operation requirements.

Main features:

Linear structure is simple, easy to install and maintain.

Compact and reasonable structure, simple appearance, and convenient operation;

Meet automation requirements without the need for manual bottle delivery;

After being organized by the conveying mechanism and bottle management mechanism, the bottles are upright, compact, and orderly entering the subsequent process.

Technical parameters:

Rotary table diameter: Φ 1000mm

Canning capacity: ≤ 60 cans/minute

Height of conveyor belt (from ground to conveyor belt): 850mm

Power supply: AC 220V/50HZ, 400W

Overall weight: 80KG

Outline dimensions: 1100 * 1100 * 1050mm

TB-P-30 desiccant feeding machine (three sided sealing)

Scope of application: Used for automatic dispensing of deoxidizers in roll packaging.

Working principle: The coil containing deoxidizer is manually loaded into the unwinding rack, and the desiccant installation diagram is threaded into the cutting position. After starting up, the equipment is in standby mode. When receiving a signal from the conveyor that an empty bottle is coming, the feeding machine cuts a package of deoxidizer and drops it into an empty bottle, carrying the next empty bottle signal, achieving a fully automated process of feeding the desiccant.

Main features:

1) Simple structure, easy installation and maintenance.

2) Simple appearance and easy operation;

3) Meet automation requirements without the need for manual release of desiccants;

4) When the bottle passes through the induction switch, the cutting mechanism automatically cuts a package of deoxidizer and drops it into an empty bottle.

Technical parameters:

1) Adopting PLC control with automatic tracking of color code position function

2) Packaging capacity: ≤ 100 bags/minute

3) Height of conveyor belt (from ground to conveyor belt): 850mm

4) Adapted package size (max): 80 (W) x 130 (L) x 30 (H)

5) Packaging form: three sided sealed bag shape

6) Maximum bag width: XXmm ()

7) Maximum coil diameter: ≤ 300mm

8) Inner diameter of paper core: XXmm

9) Delivery method: stainless steel roller drive

10) Package delivery drive method: stepper motor closed-loop control

11) Package cutting position detection method: photoelectric switch or thickness detection

12) Cutting method: flat mouth

13) Gas consumption of gas source: 6kg, 0.2m3/min

14) Power supply: AC 220V/50HZ, 400W

CST-1.8L-2400 Z-type bucket elevator

Scope of application: Used to lift small particles, flakes, and blocks of materials to a combined scale, saving manpower and intelligently replenishing materials.

Working principle: The material is manually poured into the storage hopper of the elevator, and the vibrator automatically vibrates the material out. When dust and sediment pass through the vibration groove, the small holes on the vibration groove filter the dust and sediment into the dust and sediment collection tray. At the same time, during the material falling process, the iron is adsorbed by the iron removal rod, which prevents iron filings from entering the combined scale.

Main features:

Simple structure, easy installation and cleaning.

Simple appearance and easy operation;

Meet automation requirements, automatic feeding, time-saving and labor-saving;

When the bottle passes through the induction switch, the cutting mechanism automatically cuts a package of desiccant and drops it into an empty bottle.

Technical parameters:

Adopting PLC control, frequency regulator to control vibration, and frequency converter for speed regulation.

Packaging capacity: ≤ 5 cubic meters/hour.

Capable of removing dust, sediment, and iron

Sprocket material: engineering plastic

Chain material: 304 stainless steel

Hopper material: PP, full volume 1.8L

Vibration slot size: 1000L x 280W x 100H

Storage hopper capacity: 60L

Power supply: AC 220V/50HZ, 900W

ZXGZ-MHW10-1.6L linear weighing and filling machine (including removal) (extended conveyor)

Scope of application: Used for fully automatic weighing, measuring, and bottling of traditional Chinese medicine slices, drugs, and food.

Working principle: After the material enters the upper feeding hopper of the combination scale, the wire vibration machine will vibrate the material into the buffer hopper according to the set parameters. After entering the weighing hopper, the computer will automatically combine the buckets that meet the target weight, wait for the unloading signal from the empty bottle, and put the weighed material into the collection hopper. When the combined material does not reach the target weight, the unqualified door will open and the material will be collected into the recycling box, When the combined weight meets the target weight, the qualified door opens, and the material enters the empty bottle through the chute. At the same time, the empty bottle vibrates to ensure that the material falls into the bottle.

Main features:

Measurement is carried out through a combination scale, with fast speed and high accuracy.

When replacing different materials, you only need to call up the formula and set it with one click, making the operation convenient and fast.

Meet automation needs without manual intervention.

Technical parameters:

Adopting weighing PLC control, 10 weighing buckets have 256 weight combinations, ensuring high speed and efficiency.

Weighing speed: ≤ 60 times/minute

Height of conveyor belt (from ground to conveyor belt): 850mm

Maximum material length: 80mm

Weighing range: 10-500g (no need to replace accessories)

Weighing accuracy: X0.5 level

Bottle positioning function

Bottle bottom vibration function

Automatically eliminate and collect unqualified weight

PLC+touch screen control of various action processes

Gas source consumption: 6kg, 0.2m3/min

Power supply: AC 220V/50HZ, 1000W

CW-2140 online weight sorting scale (including removal)

Scope of application: Suitable for testing whether the weight of a single product is qualified, and removing products that do not meet the weight requirements. Widely used in various industries such as electronics, pharmaceuticals, food, beverages, health products, daily chemicals, light industry, agricultural and sideline products.

Working principle: The product passes through the weight sorting scale belt, and the weighing sensor converts the analog signal of the weight into a digital signal, which is processed by the computer and compared with the set target weight. Qualified products are sent to the next process through the conveyor, and unqualified products are removed to the unqualified product collection box outside the conveyor.

Main features:

Simple and reasonable structure, flexible operation, and convenient cleaning.

Eliminating manual quality inspection and achieving 100% full inspection of product weight, improving efficiency and ensuring product weight;

Technical parameters:

Single weighing range: ≤ 1000g

Weighing accuracy range: ± 0.3g~± 1g

Display accuracy: 0.1g

Sorting speed: 30-100m/min

Weighing material size: ≤ 280mm (L) * 200mm (W)

Scale conveyor belt size: 400mm (L) * 210mm (W)

Exclusion method: push rod type

Operation direction: facing the machine, left in and right out

Pre set product numbers: 200

Control system: high-speed A/D sampling controller

Gas source consumption: 6kg, 0.1m3/min

Power supply: AC 220V/50HZ, 900W

LXG-30 fully automatic capping and capping machine

Scope of application: Used for automatic screwing of threaded caps for drugs, food, and cosmetics.

Working principle: After the bottle enters the capping machine, the photoelectricity detects the bottle, automatically lowers and presses it. Four sets of rollers will tighten the bottle cap to the set torque through friction.

Main features:

Automatic lower cover, automatic front cover, fast speed, and high precision of cover rotation.

When changing the diameter of different cans, all you need to do is change the width of the guide rail and adjust the torque, making the operation convenient and fast.

Meet automation needs without manual intervention.

Technical parameters:

Applicable tank diameter: 50-125mm (accessories need to be replaced)

Applicable tank height: 50-150mm

Cap rotation method: 4 sets of roller caps

Drive method: servo motor torque control

Cap rotation speed: ≤ 30 times/minute

Covering method: lifting conveyor belt center of gravity discrimination

PLC+touch screen control of various action processes

Gas source consumption: 6kg, 0.2m3/min

Power supply: AC 220V/50HZ, 1500W

GFX-30 Continuous Aluminum Foil Magnetic Induction Sealing Machine (Air Cooled)

Technical parameters:

Sealing speed: 0-80 bottles/minute

Sealing diameter: 50-100mm

Container height: 50-150mm

Cooling method: air cooling

Appearance: stainless steel

Power supply: AC 220V 50Hz

Power: 1300W

Basic functions:

Suitable for circular bottles with a maximum diameter of 100mm and a height of 50-150mm.

The machine is equipped with a non aluminum foil removal and collection system to ensure that the sealing qualification rate error is ≤ 0.01%; Automatic removal device for power outage and shutdown.

Electromagnetic radiation is harmless to the human body, and sealing does not affect the quality of the medicine in the bottle. Equipped with automatic detection and removal function without aluminum foil.

Equipped with overload protection and cooling protection

WAL150 fully automatic circular and irregular bottle dual-use labeling machine (customized)

Scope of application: Used for fully automatic self-adhesive labeling of various round bottles in the pharmaceutical, food, and cosmetics industries.

Working principle: After the bottle enters the labeling machine, the photoelectric detection of the bottle, automatic coding, and servo motor control for labeling and labeling.

Main features:

Automatic coding (coding is an option), automatic cover up, fast speed, and high precision of cover up rotation.

When changing the diameter of different cans, all you need to do is change the width of the guide rail and adjust the torque, making the operation convenient and fast.

The encoder is linked with the servo motor, and changing the speed does not require adjusting other parameters.

Technical parameters:

Applicable tank diameter: 50-125mm

Applicable tank height: 50-150mm

Labeling method: belt rubbing and rolling

Drive method: servo motor control

Labeling speed: ≤ 80 times/minute

Label detection method: Label transparency detection (when transparent labels need to be affixed, the transparent label detection switch needs to be replaced)

PLC+touch screen control of various action processes

Labeling speed stepless adjustable touch screen

Power supply: AC 220V/50HZ, 750W

Coding configuration

DK-03S Dikai Heat Transfer Printing Intelligent Coding Machine

Technical parameters:

Printing accuracy: 300dpi resolution (12dots/mm)

Intermittent printing area: 32 x 55mm

Continuous printing area: 32 x 100mm

Printing frequency: ≤ 120 PCS/MIN

Consumables: Heat transfer printed outer carbon ribbon, commonly used/mixed base/wax base

Specification of consumables: 33mm x 500m

Maximum ribbon length: 600 meters

Standard ribbon width: 33mm

Minimum spacing of color bands: 1mm

Power supply: AC110-220V ± 10V, 50/60Hz

Power: 150W

Input: Print signal, encoder signal

Output: Fault state output (relay signal output)

Printing content: date, future date, time, counter, shift, barcode, QR code, image, text

Print size: 164 * 158 * 186m