Product Specification

Manure Granulator Production Line Organic Fertilizer Granulator Production Line

Organic fertilizer granulator production line

The organic fertilizer granulator production line is a complete fertilizer production process with a relatively high investment. The organic fertilizer production line is usually used to process different fermented organic matter into biological organic fertilizer. It adopts a one-step molding process. It uses livestock and poultry manure and agricultural waste as the main raw materials for recycling, which not only creates economic benefits for enterprises, but also makes great contributions to human environmental protection. The finished fertilizer processed by the granular organic fertilizer production line can be stored for a long time.

Organic fertilizer agitator granulator is suitable for organic fertilizer raw materials including: livestock and poultry manure, composting fertilizer, green manure, sea fertilizer, cake fertilizer, peat, soil fertilizer, three wastes, microorganisms and urban domestic garbage, etc. The qualified granulation rate of this machine is as high as over 90%, and it is suitable for a variety of different formulas. The compressive strength of organic fertilizer is higher than that of disc and drum, and the large ball rate is less than 15%.

Supporting Equipment:

Fermentation equipment: mainly used for raw material fermentation, to achieve industrial production, no dead angle.
 

Crusher: mainly used to crush raw materials to meet the requirements of granulation.
 

Mixer: used for mixing and stirring materials, adjusting the moisture content of materials, and adding trace elements to meet the needs of granulation.
 

Organic fertilizer granulator: the knife head is movable and adjustable, which is conducive to granulation and is made of wear-resistant alloy. Mainly used for granulation of various powdery materials.
 

Rounding machine: This machine is mainly used in conjunction with the granulator to increase the granulation output and achieve a smooth and bright appearance of the particles.
 

Dryer: mainly used for drying after granulation, so that the particles can quickly reduce the moisture at high temperature, which is convenient for storage and continuous and uninterrupted production.
 

Cooler: mainly used for cooling and dehumidification after drying, so that the materials can quickly reach normal temperature, meet storage requirements, and achieve continuous and uninterrupted production.
 

Screening machine: wear-resistant steel mesh. Mainly used for the separation of finished products and returned materials, and can also realize the classification of finished products, so that the finished products are evenly classified.
 

Coating machine: mainly used for dust removal of granular powder or liquid coating, which can prevent agglomeration and improve brightness. It can also be used for various multifunctional bacterial fertilizers.
 

Automatic packaging machine: mainly composed of main machine, machine column, sewing machine head, conveyor belt and other parts. It can carry out packaging of different specifications, improve work efficiency and reduce operating costs.

Key highlights:

The machine consists of a machine body, a granulating rotor and a transmission part. The working principle is that the material enters the machine from the feed port at one end of the machine body, is continuously pushed by the granulating rotor and performs mechanical movement with the casing to achieve the purpose of granulation, and the finished particles are pushed out of the machine at the other end of the machine body. The rotor is driven by the motor (reducer) of the transmission device part. The transmission part and the machine body are mostly fixed on the same frame, which not only has a reasonable structure and stable operation, but also is easy to install. It is a new era of fertilizer production equipment.

Operation flow chart:

Detailed display of supporting products

Hydraulic lifting compost turning machine

The hydraulic lift compost turning machine is one of the main supporting equipment of fertilizer machinery and organic fertilizer equipment. It is suitable for trough fermentation. It is the core equipment for industrial harmless treatment of animal husbandry, urban garbage, and urban sewage sludge. The machine has a reasonable design structure, high efficiency, low energy consumption, high degree of automation, easy use, low cost, and wide application. It is a model that is very popular among users.

Technical parameters:

Compost turner: FD (normal type) FDT (lifting type) FDX (cantilever lifting type)

Turning machine: FP (normal type) FPY (hydraulic lifting type)

Semi wet material crusher

Semi wet material pulverizer is widely used for the crushing of biological organic fertilizer, peat, rural straw garbage, industrial organic garbage, medicine residue, mushroom residue, winery sugar factory, chemical plant raw materials. It is the equipment for the crushing process of biological fermentation high-humidity materials such as livestock and poultry manure, and it plays a grinding role on hard materials such as bricks, glass, gravel, and ceramics in urban domestic garbage compost. The equipment allows the moisture content of biological fermentation organic fertilizer materials to reach 25-55%, and the crushing particle size reaches the granulation requirements. The machine solves the problem of crushing high-water-content organic matter and has a good crushing effect on organic materials that have been fermented.

Technical parameters:

Horizontal mixer

The horizontal mixer has high mixing uniformity and less residual amount, and is suitable for mixing compound feed, concentrated feed, and additive premixes. The specific features are: the materials are fully mixed, thereby improving the mixing uniformity. The novel rotor structure is adopted, and the minimum gap between the rotor and the shell can be adjusted to near zero, which effectively reduces the residual amount of materials. The machine is equipped with a grease adding pipeline, the overall structure is more reasonable, the appearance is beautiful, and the operation and maintenance are convenient.

Technical parameters:

Rounding machine

The organic fertilizer rounding machine is a rounding device configured on the basis of the flat film extrusion granulator. It can roll the cylindrical particles into balls at one time without returning materials, with high balling rate, good strength, beautiful and practical appearance. It is an ideal equipment for making organic fertilizer (biological) spherical particles today.

Technical parameters:

Rotary drum dryer

The rotary drum dryer is also called drum drying equipment or rotary drum dryer, which is widely used in food, feed, chemical, pharmaceutical, mining and other industries. It is characterized by high productivity and easy operation. The drum dryer is a horizontal rotary cylinder, and various types of scrapers with different angles are welded from front to back. Different types of refractory bricks are inlaid in the rotary kiln body according to needs. A door ring and a spiral scraper are provided at the feeding end to prevent material from falling. It has the advantages of reasonable structure, excellent workmanship, high output, low energy consumption and easy operation.

Technical parameters:

Rotary drum cooler

Rotary drum cooler is a device used to cool granular materials. It mainly consists of a rotating drum and a cooling medium (usually air or water). During the rotation process, the hot material comes into contact with the cooling medium, thereby reducing its temperature and achieving the desired cooling effect. This equipment is widely used in mining, chemical and food processing industries.

Technical parameters:

Drum screener machine

Drum screener machine is a commonly used equipment in organic fertilizer and compound fertilizer production lines. It is mainly used to separate finished products from returned materials. It can also achieve the classification of finished products so that the finished products are evenly classified. Drum screening machine is widely used in the screening and processing of urban domestic waste, stale waste, industrial waste, construction waste, scrap steel and other fields. It has the advantages of high screening efficiency, low noise, low dust, long service life and low maintenance.

Technical parameters:

Fertilizer coating machine

Fertilizer coating machine is a kind of equipment used to coat organic fertilizer particles with a protective film. It consists of a screw conveyor, a mixing tank, an oil pump, a main machine, etc., and can use powder or liquid as the coating material. Its working principle is that the main motor drives the belt and pulley, and transmits the power to the driving shaft through the reducer. The split gears installed on the driving shaft mesh with the large gear ring fixed on the machine body and work in opposite directions. Organic fertilizer coating machine can improve the fluidity of organic fertilizer, prevent caking, increase gloss and waterproofness.

Technical parameters:

Automatic packaging machine

Automatic packaging machine is a kind of equipment used for automatic packaging of various materials. It can be divided into semi-automatic packaging machine and fully automatic packaging machine. Automatic packaging machine is mainly used for automatic packaging of materials in food, medicine, chemical industry and plant seeds. The materials can be in the form of granules, tablets, liquids, powders, pastes, etc. Automatic packaging machine has the functions of automatically completing metering, filling, bag making, sealing, cutting, conveying, printing production batch numbers, adding easy-tear edges, etc.

Technical parameters:

Customer Cases

Organic fertilizer granulator production line

Flat die granulator production line

Flat die granulator production line is mainly used for (biological) organic fertilizer and granule processing in aquaculture processing industry. It is not necessary to dry and crush the raw materials before granulation, and the cylindrical granules can be directly processed in batches, saving a lot of energy. The granular materials processed by this machine have a smooth and clean surface, moderate hardness, low temperature rise during processing, and good maintenance of various nutrients inside the raw materials; according to the particle size, it can be divided into: φ2, φ2.5, φ3.5, φ4, φ5, φ6, φ7, φ8, etc. Users can choose according to production needs when ordering.

It is suitable for making rough fermented organic fertilizers, mainly for granulating crude fiber materials, such as sawdust, rice husks, cotton stalks, cottonseed skins, weeds and other agricultural crop straws, domestic garbage, waste plastics and factory waste, granulation, briquetting and rod making of materials with low bonding rate and difficult to form, and can also be used for low-temperature granulation of biological fertilizers, organic fertilizers, compound fertilizers, etc.

Supporting Equipment:

Crusher: Mainly used to crush raw materials to meet the requirements of granulation.

Mixer: Used for mixing and stirring materials, adjusting the moisture content of materials, and adding trace elements to meet the needs of granulation.

Flat die granulator: Used to make fertilizer granules.

Rounding machine: This machine is mainly used in conjunction with a granulator to increase granulation output and achieve a smooth and bright appearance of the granules.

Dryer: Mainly used for drying after granulation, so that the granules can quickly reduce moisture at high temperatures, which is convenient for storage and continuous and uninterrupted production.

Cooler: Mainly used for cooling and dehumidification after drying, so that the materials can quickly reach normal temperature, meet storage requirements, and achieve continuous and uninterrupted production.

Screening machine: Mainly used for separation of finished products and returned materials, and can also realize the classification of finished products, so that the finished products are evenly classified.

Packaging machine: Mainly composed of main machine, machine column, sewing machine head, conveyor belt and other parts. It can be packaged in different specifications to improve work efficiency and reduce operating costs.

Key highlights:

1. The pressure wheel is used, and the linear speed of the two ends is consistent with the inner and outer rings of the die plate, so there is no misalignment friction between the wheel and the die, which reduces resistance, reduces kinetic energy loss, extends the service life of the mold, and reduces production costs.

2. The pressure wheels are evenly distributed, the operation is stable, and the pressing area is increased, which improves production efficiency.

3. The organic fertilizer content is high, and pure organic granulation is achieved.

4. Taking advantage of the characteristics that organic particles can be embedded and grown together under the action, no binder is needed during granulation.

5. The particles are firm and can be screened after granulation, reducing drying energy consumption.

Operation flow chart:

Flat die granulator production line

About the Company

Zhengzhou Tianci Heavy Industry Machinery Co., Ltd.

Established in 2000, Zhengzhou Tianci Heavy Industry Machinery Co., Ltd. is a prominent manufacturer in China, specializing in the design, production, and supply of high-quality fertilizer machinery. With over 24 years of production experience and 16 years of export expertise, we have built a reputation as a leading brand in the fertilizer machinery industry. Our commitment to innovation and quality has allowed us to become a trusted partner for fertilizer producers around the world.

Our success is driven by a highly skilled technical team, consisting of more than 50 experienced engineers and a dedicated R&D team of over 20 experts. Together, they continuously work to develop innovative, energy-efficient, and eco-friendly solutions for fertilizer production. By leveraging the latest technology and industry know-how, our team ensures that all our machines deliver superior performance and meet the highest quality standards.

We specialize in the research, development, and production of machinery for various types of fertilizers, including organic, compound, and blended fertilizers. Our product range is designed to meet the diverse needs of fertilizer manufacturers, offering robust and efficient solutions. With an annual production capacity ranging from 10,000 to 200,000 tons, we are capable of providing both small-scale and large-scale fertilizer production systems, ensuring flexibility for our customers.