Automatic High Speed Fruit Jam Sauce Tracking Filling Machine For Jar

Product Specification

Automatic Fruit Jam Sauce Tracking Filling Machine

The automatic tracking filling machine uses optical fiber technology to track bottles, enabling high-speed and high-efficiency filling without interruptions in the production process. This machine is ideal for filling thick sauces and pastes, such as honey, jam, tomato sauce, and peanut butter. It features fully automated operation, with bottle entry, positioning, filling, and exit all managed by PLC control, ensuring compliance with GMP standards.

To accommodate different product characteristics, we offer a variety of measurement options, including piston, rotor pump, flowmeter, and solenoid valve systems. For bottles of varying heights, capacities, and unique shapes, setup and adjustments can be completed within just 3-5 minutes, addressing the challenges of time-consuming adjustments for small-batch production with diverse bottle types. This makes it an ideal solution for both small-batch runs and large-scale production.

Features of the Tracking Filling Machine:

1. Leak-Proof Design
Equipped with a specialized leak-proof device, the filling head effectively prevents dripping during operation. The filling cylinder is ground and specially treated, with a unique filling valve design that ensures no leakage occurs.

2. Quick Adjustment
Easily adjust the filling speed and volume (either overall or for each individual head) directly through the touch screen. Multiple data sets can be saved and accessed for seamless, user-friendly adjustments.

3. Smart Automation
The machine is designed for intelligent operation: it won’t fill without bottles, it automatically stops if bottles accumulate, and it has an automatic liquid level control for continuous feeding.

4. Versatile Bottle Compatibility
Quickly adapts to various bottle shapes and sizes without the need for part replacements, making it highly versatile for different production requirements.

5. Easy Cleaning
The machine can be disassembled without tools for easy maintenance. It also supports online cleaning and high-temperature sterilization, ensuring thorough and efficient cleaning.

Advantages:

1. PLC Control Panel
Equipped with a touch screen, this control panel makes it easy to set parameters and operate the machine. The interface language can be customized to meet specific customer needs.

2. Tracking Heads
Unlike traditional machines, this filling machine features tracking heads that move along with the bottles during filling, significantly enhancing efficiency. Powered by a robust air cylinder, it enables quick and precise filling, even for viscous liquids.

3. Neat Wiring
Organized wiring reduces issues such as interference, crossovers, and short circuits, enhancing the machine's reliability and stability while lowering the risk of circuit failures and safety incidents. This design also simplifies fault detection, making maintenance and repairs faster and more efficient.

4. Servo Motor
Controlled by a servo motor, this machine ensures high filling accuracy with fast, stable filling performance, making it ideal for consistent and precise production.

Product Parameters

Application

The tracking filling machine is versatile and ideal for filling a variety of liquids and high-viscosity products, such as shampoo, detergent, medical alcohol, sauces, pastes, jams, edible oils, and other thick liquids. Engineered for adaptability, it can accommodate various bottle shapes with easy adjustments to the conveyor belt, bottle holders, and filling head spacing. This user-friendly setup enables a single machine to efficiently handle different bottle types. Additionally, the filling heads can be customized to match production capacity, ensuring consistent performance even at high speeds, without compromising machine durability.

Product Details

After-Sale Service for Tracking Filling Machines

1. Installation Services:
   Our expert technicians are available to travel globally for the installation of your tracking filling machine. The service includes a comprehensive fee that covers installation, travel, meals, and related expenses.

2. Comprehensive Training:
   We provide hands-on, on-site or factory training for dealers, operators, engineers, and technicians to ensure your tracking filling machine operates at peak efficiency.

3. Warranty and Guarantee:
   Our tracking filling machines come with a one-year quality assurance period. During this time, we offer fast, reliable repair services, replacement parts, and responsive troubleshooting to minimize downtime.

4. Consultation Services:
   Enjoy our free consultation service, where our expert sales team will recommend the most suitable solutions for your needs. We also offer detailed CAD drawings for labeling machine designs to support your decision-making process.

5. 24/7 Technical Support:
   We provide long-term, all-weather technical support via email or phone, ensuring you receive fast and effective assistance whenever needed.

6. Spare Parts Supply:
   Each tracking filling machine shipment includes a set of essential spare parts at no extra charge. Additionally, you can order a full range of high-quality spare parts from us at any time.