Automatic High Speed Glass Bottle Metal Cap Twist Off Vacuum Capping Machine

Product Specification

Automatic Metal Cap Vacuum Capping Machine

The Metal Cap Vacuum Capping Machine is specifically designed for vacuum sealing and capping tinplate caps on glass jars. This fully automated system integrates cap sorting, cap loading, vacuumizing, and capping into a single unit, ensuring high efficiency and reliability. It features intelligent detection functions—no bottle, no cap dispensing—and an automatic alarm system for cap shortages. With a high degree of automation, the machine is equipped with internationally renowned pneumatic and electrical components, guaranteeing stable and consistent performance. The Metal Cap Vacuum Capping Machine is widely used in the food, beverage, condiment, and health product industries, making it an ideal solution for high-quality vacuum capping applications.

Main Feature

1. This Metal Cap Vacuum Capping Machine is designed for vacuum sealing and capping glass bottles using a high-efficiency vacuum pump.
2. It supports a wide range of applications by accommodating various three- and four-screw metal caps.
3. Integrated with frequency-conversion technology, the machine allows adjustable speed settings to meet different production requirements.
4. Engineered for flexibility, it enables quick and effortless changeovers between different bottle types without requiring component replacement.
5. The system is equipped with a PLC control system and a touch-screen HMI, providing an intuitive and user-friendly operation.
6. Constructed from premium 304 stainless steel food-grade material, the main components ensure durability and long-term performance in demanding environments.
7. Ideal for sealing glass bottles of various shapes and sizes, this vacuum capping machine automates bottle and cap transport to the vacuum chamber, where a vacuum is applied before securely tightening the cap.

Parameter

Application

The Metal Cap Vacuum Capping Machine is highly versatile and suitable for sealing glass bottles of various shapes, including round, square, polygonal, and other uniquely designed bottles. With strong adaptability, it is an ideal solution for automatic vacuum twist-off capping, widely used in industries such as food, beverages, sauces, seasonings, pharmaceuticals, and health products.

Common applications include:

• Sauce glass jar vacuum capping
• Beef sauce glass jar vacuum capping
• Jam glass jar vacuum capping
• Fruit preserves glass jar vacuum capping
• Chili sauce glass jar vacuum capping
• Ketchup glass jar vacuum capping
• Juice glass jar vacuum capping
• Honey glass jar vacuum capping

This machine is designed to handle any glass jar containing food products that require secure vacuum sealing, ensuring product freshness and extended shelf life.

Vacuum Lug Capping Machine Working Process

1. The filled bottles are conveyed to the main unit’s carrier chain by a conveyor, where they enter the machine for capping.
2. Caps are automatically arranged with the openings facing downwards in the cap feeder. They are then moved to the guide rail in the pre-sealing area one by one along the chute.
3. The chute is equipped with a steam ejection pipe, which softens the seal ring on each cap. As the bottle moves past the guide rail, the cap is placed onto the bottle neck and pre-sealed using a pressing foot and rubber block. The bottle then moves to the underside of the differential flat belt pressure plate in the sealing assembly, where the two differential flat belts tighten the cap by twisting it.
4. Before the capping process, the bottle passes through the steam ejection area, where high-speed steam displaces the air from the bottle's top clearance under normal pressure. After capping, cold water is sprayed on the cap to cool the bottle and create a vacuum seal.
5. Throughout the entire process, from pre-sealing to final sealing, the bottle is securely clamped by a pair of synchronized V-belts, ensuring smooth forward movement without rotation.

After-Sales Service

1. Installation
   Our team of skilled technicians is available for on-site installation of the capping machine. The service fee includes installation, travel, meals, and other associated costs.

2. Training
   To ensure optimal machine performance, we provide comprehensive training for dealers, operators, engineers, and technicians—either at your site or in our factory.

3. Warranty & Maintenance
   We offer a one-year quality assurance period, covering parts supply and efficient troubleshooting. Our team ensures prompt service and quick resolution of any technical issues.

4. Consultation Services
   Take advantage of our free consultation service—our expert sales team will help you choose the best solution, including custom CAD design for your capping machine.

5. Technical Support
   Enjoy 24/7 long-term technical support. Simply email or call us, and our team will provide quick assistance, ensuring minimal downtime.

6. Spare Parts
   Each machine shipment includes a set of essential spare parts at no extra cost. Additionally, you can order high-quality replacement parts anytime to ensure continuous operation.

FAQ:

1.What is a Capping Machine and What is It Used For?

Capping machines are essential in various industries for securely attaching caps, lids, or closures to bottles or containers. These machines are highly versatile and can be customized to meet the needs of different applications, such as general packaging, industrial operations, food and beverage processing, agriculture, chemical production, and cosmetics manufacturing.

2.Can a Capping Machine Accommodate All Types of Bottles and Caps?

Capping machines are designed to handle specific types of bottles and caps. Once set up for a particular packaging line, the machine efficiently manages bottles and caps within the specified size range, ensuring compatibility with the intended capping method.

3.What Are the Common Types of Capping Machines?

Capping machines come in several variations to meet the operational requirements of different filling lines. These include automatic, manual, and semi-automatic models, each tailored to suit different levels of efficiency and production needs.

4.What Features Should Be Considered When Selecting a Capping Machine?

When selecting a capping machine, key factors to consider include the production line's required filling speed, the machine’s ease of use, its compatibility with bottle and cap sizes, and the overall maintainability and durability of the machine to ensure reliable performance over time.