Safety Glass Fused To Steel Bolted Panel Tanks For juice industry Waste Water

Product Specification

Safety Glass Fused To Steel Tanks for Juice Processing Waste Water Treatment

Product Description

In the juice processing industry, effective wastewater treatment is essential for maintaining environmental compliance and ensuring sustainable operations. Safety glass-fused-to-steel (GFS) tanks have emerged as a premier solution for addressing the unique challenges associated with juice processing wastewater. These tanks integrate the strength and durability of steel with the superior corrosion resistance of glass, providing a robust and reliable system for wastewater management.

Juice processing generates substantial amounts of wastewater containing high concentrations of organic matter, sugars, acids, and other contaminants. This wastewater can be highly corrosive and difficult to treat, posing significant risks to both the environment and the infrastructure used in its handling. Traditional materials such as carbon steel or concrete are often inadequate for this application due to their susceptibility to corrosion and degradation over time.

The combination of steel's inherent strength and the protective properties of the glass coating results in a tank that can withstand harsh conditions and heavy loads. Safety Glass Fused To Steel Tanks for Juice Processing Waste Water Treatment are designed to last for decades with minimal maintenance, making them a cost-effective and reliable choice for long-term wastewater management.

For biological treatment processes, Safety Glass Fused To Steel Tanks for Juice Processing Waste Water Treatment provides an ideal environment for microorganisms to break down organic matter. The non-corrosive nature of the glass coating ensures that the tank remains stable and functional over extended periods, supporting consistent and effective treatment.

After the treatment process, sludge—the residual solid material—requires proper storage and management. GFS tanks are well-suited for sludge storage due to their durability and resistance to corrosion. They can safely hold sludge for extended periods, ensuring it does not contaminate the surrounding environment.

Each GFS tank is custom-engineered to meet the specific requirements of the juice processing facility. Factors such as tank size, shape, and additional features like ladders, platforms, and instrumentation can be tailored to fit the unique needs of each operation. This flexibility allows for seamless integration into existing infrastructure while optimizing performance and efficiency.

GFS tanks align with the growing emphasis on sustainability in the food and beverage industry. The use of recyclable materials and energy-efficient manufacturing processes minimizes the environmental impact. Regular maintenance and inspections ensure that the tanks remain in optimal condition, prolonging their service life and reducing the need for frequent replacements. This approach supports long-term cost savings and environmental stewardship.

Main Technical Parameter

Features of Glass-Fused-to-Steel Tanks 

Glass-fused-to-steel (GFS) tanks have emerged as a preferred solution across various industries due to their unique combination of properties that effectively address the challenges associated with storing and handling aggressive substances. The following key features highlight why GFS tanks are an exceptional choice for demanding applications:

Superior Corrosion Resistance

• The glass coating is fused to the steel substrate at temperatures ranging from 1500 to 1650 degrees Fahrenheit, creating an inseparable bond that forms a highly durable and impermeable layer. This ensures that the tank remains impervious to corrosive chemicals, acids, alkalis, and other aggressive substances commonly encountered in industrial environments.

Structural Integrity and Durability

• The integration of steel's inherent strength with the protective properties of the glass coating results in a tank that can endure harsh conditions and heavy loads. GFST tanks are designed to last for decades with minimal maintenance, making them a cost-effective and reliable choice for long-term storage and processing needs.

Hygienic and Easy to Clean

• The smooth, non-porous surface of the glass coating prevents the accumulation of bacteria, mold, and other contaminants. This feature is particularly critical in industries with stringent hygiene standards, such as food and beverage processing, pharmaceuticals, and water treatment.

Customization and Flexibility

• Each GFST tank is custom-engineered to meet the specific requirements of the application. Factors such as tank size, shape, and additional features like ladders, platforms, and instrumentation can be tailored to fit the unique needs of each operation. This flexibility allows for seamless integration into existing infrastructure while optimizing performance and efficiency.

Environmental and Sustainability Considerations

• GFS tanks align with the growing emphasis on sustainability in various industries. The use of recyclable materials and energy-efficient manufacturing processes minimizes the environmental impact. Regular maintenance and inspections ensure that the tanks remain in optimal condition, prolonging their service life and reducing the need for frequent replacements.

Safety and Reliability

• Safety is a paramount concern in any industrial setting, and GFST tanks excel in this regard. The robust construction and superior corrosion resistance ensure that the tanks can operate reliably under challenging conditions. Additionally, the seamless fusion of glass to steel eliminates weak points that could lead to leaks or failures, enhancing overall safety.

Manufacturing Procedure

Certification:

• ISO 9001:2008 Quality Control System
• ANSI AWWA D103-09 Design Standard
• Titanunum-Rich-Steel plates specially produced for GFS Techonogy
• Holiday Testing every panel at 700V – 1500V acc. to tank application
• Glass Coating Thickness every panel on both sides
• Fish Scale Testing (one test for one batch)
• Impact Testing for enamel adherence (one test for one batch)
• Chinese National High-tech Enterprise
• ISO 9001:2015
• NSF/ANSI/CAN 61

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