Customized Mixer Tank Heating / Cooling 1000 Gallon Stainless Steel Mixing Tank

Product Specification

Customized Industrial Heating/Cooling 1000 Gallon Stainless Steel Mixing Tank

For every kind of liquid mixing,such as paint,chemical raw material,liquid fertilizer,liquid detergents, oil, juice,gel etc. it all can handle.

Quick Detail:

• Tank type: Cylindrical mixing tank
• Material : Stainless steel SS304 SS316L 
• Agitator : High shear,scraper, propeller etc
• Equipment function: Mixing/heating/cooling/vacuum/weighing/homogenizer/scraper/cleaning 
• Controller box: Automatic PLC, Buttons type
• Safety Features: E - Stop
• Voltage: 220V/380V/415V/480V
• Warranty: 1 Year
• Application: Chemical, detergents,cosmetic,food,pharmaceutical
• Capacity:  100 gallon-1000 gallon, customize available

Description:

The 1000 gallon liquid mixer tank with agitator was designed and apply for the chemical liquid and powder mixing,The cylindrical tank is equipped with a dish lid/bottom, and can be equipped with jacketed for heating/cooling, vacuum,CIP cleaning, weighing and moving functions as required. The high-shear agitator blade is conducive to rapid dispersion and mixing of powder materials in liquids,to achieve the best mixing effect.For every kind of liquid mixing,such as paint,chemical raw material,liquid fertilizer,liquid detergents, oil, juice,gel etc. it all can handle.

Specifications:

Advantages of Vison Mixing Tank Reactor:

1.  The equipment material is usually stainless steel, SS304 or SS316L are available, which are durable and corrosion-resistant. At the same time, materials with stronger corrosion resistance can be selected according to the acidity and alkalinity of the mixed materials, such as Hastelloy, etc. Material testing certificates can be provided.
2. The structural design of the equipment meets the production requirements and factory designs while being more user-friendly, easy and effective to operate, and helping to improve production efficiency. We have designers who can provide design solutions, and also accept OEM and ODM production requirements.
3. The performance of the equipment is stable. As a professional mixing equipment manufacturer, we know that not only do we need a strong and durable tank, but we also need high-quality spare parts and control systems to make the entire equipment run stably and effectively. For example, we use Schneider Electric Components, hybrid motors from Siemens, ABB and China's top brand Guomao, high-quality valves, pumps and pipelines, etc.
4. To ensure the most effective mixing system of the equipment, we have 3 professional mixing system engineers, all of whom have more than 15 years of experience in mixing system design. They can provide efficient mixing agitator blade design and suggestions for a variety of products with different viscosity and states.
5. Provide equipment warranty for 1 year and lifetime maintenance services.
6. Offer the most reasonable price.

Application:

   New synthesis process of methionine synthesis
As the health food market continues to grow, methionine has gradually become an emerging nutrient that people are paying attention to.
Taste. The newly synthesized methionine synthesis process is an efficient, environmentally friendly and sustainable technology.
The following will take the production of 1 ton of methionine as an example to introduce the Xinhe Cheng methionine synthesis process in detail.
First, let’s introduce the role of methionine. Methionine is one of the essential amino acids and is not found in the human body
Methionine synthase must be obtained from food. Methionine can be converted into a variety of other beneficial substances in the human body, such as heparin, glycine, and ursolic acid, which can enhance immunity, reduce fatigue, and promote fat metabolism. Therefore, methionine is widely used in health products, functional foods, medicine and other fields.
Process flow:

1. Synthesis of food-grade cysteine (DL-HCYS). React ammonia and hydrogen sulfide under the action of a trans-structured catalyst to generate cysteine. The optimal reaction conditions for this reaction are: ammonia consumption is 60-70mo1/h, hydrogen sulfide consumption is 25-40mo1/h, reaction temperature is 140-180°C, and reaction pressure is 1.0-1.5MPa.
2. Recrystallization of DL-HCYS. DL-HCYS with a purity of 50% detected by ultraviolet light first passes the detection, and then crystallizes in a cooling crystallizer to obtain DL-HCYS with a purity of more than 99.5%. The optimal conditions for recrystallization are: temperature of 80°C, pH value of 2.5-3.5, growth rate of 1-2mm/h, and crystal size of 5-10mm.
3.Conversion of DL-HCYS. The recrystallized DL-HCYS is converted into methionine through an enzymatic reaction. The optimal conditions for transformation are: the dehydrogenation dosage of the food-grade Alternaria L-Megenches secondary metabolite is 6, the reaction time is 10 hours, the reaction temperature is 35°C, and the pH is 7.0.
4. Extraction of methionine. The material after the reaction is extracted with water, decolorized and re-extracted. The optimal conditions for extraction are: the volume ratio of water to water is 3:1, the stirring time is 30 minutes, the extraction temperature is 50°C, and the re-extraction temperature is 40°C.
5. Refining of methionine. The extracted methionine is decolorized with activated carbon and then refined with ion exchange resin. The optimal conditions for refining are: activated carbon dosage is 3% (w/v), inlet and outlet flow rate is 30BV/h, water washing level is 2 times, and the pH value of ion exchange resin is 7.0.

Tags: #mixerreactor #mixingtank #stainlesssteelmixingtanks #tankagitators #heatedmixingtank