±0.02Mm Tolerance Stage Die ATM Hardware Die Cast Mold Manufacturers

Product Specification

China Precision Customized ATM Hardware Stage Die

1. Design:

• Type: Single-stage die
• Design Complexity: Medium
• Die Cavities: 1
• Die Material: Tool Steel

2. Dimensions:

• Overall Size (L x W x H): 150 mm x 100 mm x 50 mm
• Die Cavity Size: As per client's drawing (e.g., 50 mm x 50 mm x 20 mm)

3. Materials:

• Die Material: D2 Tool Steel
• Hardness: 58-62 HRC
• Surface Finish: Ra 0.8 microns

4. Performance Characteristics:

• Tolerance: ±0.02 mm
• Expected Lifespan: 100,000 cycles
• Suitable Materials: Aluminum, Steel, Plastic

5. Other Features:

• Cooling Channels: Yes
• Ejection System: Spring-loaded pins
• Surface Treatment: Nitriding for wear resistance

6. Compliance:

• Standards: Manufactured according to ISO 9001:2015 standards
• Safety: Compliant with relevant safety regulations (e.g., CE)

7. Additional Notes:

• Customization: Can be customized based on client specifications
• Lead Time: 4-6 weeks for manufacturing

8. Technical Drawing:

• (Attach technical drawing detailing dimensions and design)

Creating precision customized ATM hardware, such as a stage die, involves several key steps to ensure that the final product meets the required specifications and quality standards. Here is an outline of the process:

1. Design Phase

• Requirements Analysis: Understand the specific requirements of the ATM hardware. This includes dimensions, material specifications, and functional requirements.
• CAD Modeling: Use Computer-Aided Design (CAD) software to create detailed 3D models of the stage die. This includes all components and their interactions.
• Simulations: Perform simulations to ensure the design will function as expected under various conditions.

2. Material Selection

• Material Properties: Choose materials based on their mechanical properties, such as strength, durability, and corrosion resistance. Common materials for precision dies include tool steels and carbide.
• Supplier Selection: Source high-quality materials from reputable suppliers to ensure consistency and reliability.

3. Prototyping

• Initial Prototypes: Create initial prototypes using methods like CNC machining or 3D printing. These prototypes help in verifying the design and making necessary adjustments.
• Testing and Validation: Test the prototypes under real-world conditions to validate their performance.

4. Manufacturing

• Precision Machining: Use high-precision CNC machines to manufacture the stage die components. This ensures tight tolerances and high-quality finishes.
• Quality Control: Implement rigorous quality control measures at every step of the manufacturing process. This includes dimensional inspections, surface finish checks, and hardness testing.
• Assembly: Carefully assemble the components, ensuring that all parts fit together precisely and function smoothly.

5. Finishing and Treatment

• Heat Treatment: Apply heat treatments to enhance the mechanical properties of the die, such as hardness and wear resistance.
• Surface Treatment: Perform surface treatments like coating or plating to protect against corrosion and wear.

6. Final Inspection

• Dimensional Inspection: Use coordinate measuring machines (CMM) to check all dimensions and ensure they meet the design specifications.
• Functional Testing: Conduct functional tests to ensure the die operates correctly within the ATM hardware.

7. Delivery and Support

• Packaging: Package the die securely to prevent damage during transportation.
• Documentation: Provide detailed documentation, including design specifications, material certificates, and inspection reports.
• After-Sales Support: Offer support for installation, maintenance, and any potential issues that may arise.

By following these steps and choosing a reputable manufacturer, you can ensure the successful creation of a precision customized ATM hardware stage die that meets your specific needs.