Alumina Zirconia Ceramic Parts 95% Alumina Ceramic Jigs / Fixtures For Tooling

Ceramic Jigs and Fixtures are manufactured from high purity alumina mainly 96% with very high precision. Application for Ceramic Jigs and Fixtures are mainly for heat treatment of material in furnace. We offer Ground Ceramic Jigs and Fixtures in various sizes and specification as per requirement of customer.

Ceramic Jigs and Fixtures manufactured by us are well recognized in the markets for their precision designing standards as well as high tensile strength. Developed using anti-corrosive material, these industrial support systems are developed using latest technology support which also makes them long lasting as well as cost efficient in terms of usage. Finding suitability for aligning and assembling of fix tools, components and assemblies, here we can also customize these as per the specific needs of the customers.

We manufacture a range of zirconia or alumina advanced ceramic welding jigs and fixtures, such as gas weld shrouds for orbital welding and weld nozzles for plasma welding.

Welding methods are diverse but they all require the same high standard of materials performance. Engineering ceramics for use in welding must be able to withstand thermal shock at a variety of temperatures. They must have sufficient strength and toughness to resist mechanical damage, which is often accidental. They must be chemically resistant to ‘weld spatter’ and the consequent build up of weld debris. They must also, for many applications, be electrically resistant and stable at high temperatures. In all these respects Syalon 101, a silicon nitride based sialon ceramic, fits the bill.

In orbital welding, Syalon 101 gas shrouds have given hundred–fold increases over conventional materials when welding aircraft fuel manifold inlet tubes. In the TIG welding of steel tubes in heat exchanger cores, Syalon 101 nozzles have outlasted alumina nozzles by a factor of 10 to 1. In a plasma welding operation, Syalon 101 nozzles were found to be more durable than both alumina and inferior, standard silicon nitride.

Features:

• Precision designed finish support
• High tensile strength
• Anti-corrosive material based construction for longer durability
• Can be custom developed as per specific process application needs of customers

Features:

• Tough construction
• Optimum performance
• High strength

Description:
Alumina ceramic plates can withstand high temperature and maintain high strength and hardness. Alumina plates also have superb performances in electrical insulation, high chemical resistance and low thermal expansion. We have various sizes of semi finished shapes in stock and are able to conduct custom manufacturing for all kinds of alumina components.

Applications:
• Alumina plates are hard enough to become armor for personnel or vehicles.
• The corrosion resistivity of alumina plates makes them a great material for chemical industry.
• Used as a material for industrial furnaces due to its ability to maintain its hardness at high temperatures.
• Used for making parts for CVD, ion implants, photolithography, and semiconductor parts.
• In traditional industries, alumina ceramics are ideal for products such as injector tubes, gas nozzles and insulators.

Properties Sheet of zirconia and alumina ceramic:

*This chart just demonstrates the typical properties of common alumina materials we use to produce our alumina parts. Please notice that the property for customized alumina parts could vary due to different process. Stanford Advanced Materials could provide alumina products produced under your specified instruction, or do the best to meet customers’ requirements.

1. High hardness.

2. High heat resistance : Alumina ceramic has excellent thermal stability,which means that it is

     widely used in areas where resistance to high temperatures is essential.

3. Good wear resistance : Alumina ceramic is the material of choice for alumina wear parts.

4. High electrical resistivity : Alumina is an electrically insulating material.

5. High corrosion resistance : It is insoluble in water and only slightly soluble in strong acid and

alkaline solutions. Good chemical stability of alumina leads to high corrosion resistance.

Quality assurance:

1. High heat resistance : Zirconia ceramic has excellent thermal stability,which means that it is widely used in areas where resistance to high temperatures is essential.
2. Good wear resistance : Zirconia ceramic is the material of choice for wear parts.
3. High corrosion resistance : It is insoluble in water and only slightly soluble in strong acid and alkaline solutions. Good chemical stability of alumina leads to high corrosion resistance.

Alumina ceramic is the most mature of the engineering ceramics, offering excellent electrical insulation properties together with high hardness and good wear resistance,but relatively low strength and fracture toughness.Alumina ceramics are generally white but may also be pink or ivory.The color is derived from either the sintering additives or impurities in the raw materials.

We ( Dongguan Mingrui Ceramic Technology Co., Ltd ) are a professional manufacturer specialized

in R&D, manufacturing and selling customized all kinds of high precision zirconia and alumina ceramic parts . Our main products include ceramic rod , ceramic tube, ceramic plunger, ceramic valve, ceramic plate, ceramic shaft and bearing , ceramic nozzle etc , which are mainly used in industrial fields of Machinery, Petrochemical oil and gas, Valves, Automotive, Food Processing, Fluid Handling, Process Control, Thermal Processing, Aerospace, Defense, Eletronic and Electrical, Textile, Mechanical, Engineering, Mineral Processing, etc.
We have a full service include mold design and development , ceramic forming , precision machining

and precision detection technology. We have achieved great successes in particular requirements

which is based on cooperating with Tsinghua University and getting rich experience by our professional technical engineer teams . Our factory have an unique technical called mirror polishing which improve

our products more smooth , bright than other competitors.