Multipurpose High Voltage Cable Manufacturing Strip Crimp Machine with 2 Heads

Product Specification

High Quality Fully Automatic Dual Heads Crimping Terminal Wire Crimping Machine for high-tension cable

Equipment Overview
1. It is specially used for automatic high-voltage cable processing, which could complete the capabilities of wire feeding, peeling, weaving net,
copper close-loop crimping, inner center peeling, water-resistant plug, terminal crimping, sheathing
2, The entire machine adopts PLC bus control communication and a complete servo power system, which ensures solid overall performance.
3. Touch display screen operation. All processing parameters can be saved and production content can be edited and despatched upon request.
4, With imported servo motor and CCD visual detection function, it gives you actual-time tracking of the process quality to make sure the product
yield.
5, The device adopts a high-precision servo motor and PM-01 pressure control system, high precision and sturdy stability and real-time monitoring of the technique.
 
Technical Parameters

Our advantages:

High-speed mass production capability

Excellent compatibility

Reliable machine performance

User-friendly HMI

Compatible with third-party data (such as MES, SCADA) interface

Flexible platform design

Short changeover time

Real-time equipment performance and process data

Easy-to-manage part number list

Modular design, such as standard housing insertion, crimping, CCD modules

Standardized and modular design

Outstanding quality control ensured by CCD on all processes

Quick changeover time

MES Traceability

Details:

The KYLIN Series is specially designed for high voltage Harness manufacturing. Can produce kinds of high voltage harnesses of varying
degrees of complexity.
It has the functions of Both-end measuring, cutting, Both-end striping, Both-end crimping, Inner and outer skin cutting, Screening can
cutting, Screening can reversal, Both-end Insertion and so on. Reduce production time significantly.
These machines make it possible to manufacture a range of high voltage harnesses.Greatly saving labor cost.

Precision transmission and alignment
Professional high-voltage line transmission module, to achieve precise transmission of different specifications of high-voltage wire.
During transmission, the wire is straightened synchronously to make its transmission smoother and more accurate.

Automated inkjet printers mark the wires
The marked wires are picked up by a shuttle system and guided in loops to the processing machines.
Continuous data flow and traceability Production data can be sent directly to the machine via a network. The quality data from the
production process is saved for each wire harness and traceability is guaranteed at all times.

Cutting Precision
It is based on a capacitive measuring principle, is integrated in the blade holder and can be operated using any standard stripping
blade.
The sensitivity of the monitoring can be configured using setting parameters.
Defective wire ends are detected automatically and rejected.
Cutting length shorter than 600mm, error range 0.5mm+

Self-Developed Crimping Head
Pass CPA+ pressure stability test CMK can reach to 4.0 or higher,far higher than the industry standard 1.6(Detailed data reports
can be provided)
Higher stability and accuracy
Adjust height on touchscreen
The crimping machine head,Laser stripping aluminum foil, Screening Can cutting and can be added according to customers need.
The equipment is modular and can be matched according to product types.

Self-Developed CCD Visual Inspection
CCD Visual Inspection detect the Coreless crimping, Crimping without stripping, Deep and shallow crimping, Core wire splay, Half
packing of insulation layer and provide alarm.
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length Inspection and provide alarm.
Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless crimping and provide alarm.

Magnetic Levitation Linear Motor
Fast handling Speed
High position accuracy
Quiet,long service life, low maintenance cost
High precision

Untwisting of the wires
Unwound wires are always twisted. A special
untwisting module removes this twist. The
wires are then 100% straight, which is crucial
for the subsequent fully automatic insertion.

Versatile seal insertion
Double-end crimping with the function of double-end housing Insertion.
Simultaneous multiple housing insertio.
The latest generation seal module creates the ideal conditions for the efficient insertion of High voltage wire seals.
Efficiency reach 18 sec per single-sided loading.
Drawing force inspection and discharge defective products while selecting keep the qualigy.



Processing samples