50HZ PLC Double End Terminal Crimp Machine , 10KW Automatic Wire Terminating

Product Specification

Full Automatic Double-End Wire Mute Terminal Crimping Tool/Hydraulic Hose Terminal /Connector Crimping Machine

Equipment Configuration

With the German high pixel image detection system

Industrialrobot(EPSON),Module(THK),Electric(YASKAWA),Cylinder(SMC),Sensor(Omron),CCD Camera(Germany Basler),

Reducer(xinbao)

The maximum speed can reach to 1000pcs/hr

Equipment Function

It can process 20 different specifications and colors of wire

Terminal detection visual system,pressure management system,insertion drawing force detection

Double-end crimping with the function of double-end housing Insertion

Simultaneous multiple housing insertion

Technical parameters

Mechine Function: Fixed length cut at both ends, Peel off, Double-end crimping, Double-end insertion, Housing feeder,

Adjust height on touchscreen, Discharge defective products through inspection

Capacity: Double-end crimping with one-end insertion, about 1100pcs/hr(According to different processing conditions,

the speed will be different)

Drive Mode: PLC

Wire Size: 0.13mm²——2.0mm²

Mould Assembly Type: AS40,AS42,AE30(pneumatic mould can be customized)

Wire Cutting Length: 270-9999mm

Cutting Precision: Cutting length<100mm,Error range 0.5mm+(Setup cutting length*0.002)

Strpping Length: tin thickness0-15.0mm

Penetraction Depth: 3mmMAX

Crimping Capacity: 2TON servo motor three sets Mute specifications

Detection Device: Wire presence, Wire overload, Terminal presence, Terminal overload, Stripping and crimping visual

monitoring, Pressure Inspection, Housing presence, Insertion error detection

Power Source: 3phase/380v/50HZ

Power: 10KW

Air Pressure: 0.5Map

Equipment Size: L3200*W4000*H1900mm

Weight: About1500KG

The ZE-608 Harness Manufacturing can produce more wire harnesses of varying degrees of complexity.
It has the functions of Both-end measuring cutting, Both-end striping, Both-end crimping, Both-end Insertion and so on.

Reduce production time significantly.
3 or 12 modules can be selected, as required. The ZE-608 is a better choice for miniaturization and increasingly smaller batches.
These machines make it possible to manufacture a range of different wire harnesses.

Wide variety with up to 20 wire types

The different wire types for versatile wire
harness production are available on the
Loong machines without the need for
changeovers. The automatic wire changer
provides up to 20 different wires from the
entire cross-section range. This enables the
range of wires required in the construction of control cabinets,which to be covered perfectly.

Automated inkjet printers mark the wires

The marked wires are picked up by a shuttle system and guided in loops to the processing machines.
Continuous data flow and traceability Production data can be sent directly to the machine via a network. The quality data

from the production process is saved for each wire harness and traceability is guaranteed at all times.

Cutting Precision

It is based on a capacitive measuring principle, is integrated in the blade holder and can be operated using any standard

stripping blade.
The sensitivity of the monitoring can be configured using setting parameters. Defective wire ends are detected automatically

and rejected
Cutting length shorter than 100mm, error range 0.5mm+

Self-Developed Crimping Head
Pass CPA+ pressure stability test CMK can reach to 4.0 or higher,far higher than the industry standard 1.6(Detailed data

reports can be provided)
Higher stability and accuracy
Adjust height on touchscreen

The crimping machine head can be added according to customers need.
The equipment is modular and can be matched according to product types.
3 or 12 modules can be selected, as required.

Self-Developed CCD Visual Inspection
CCD Visual Inspection detect the Coreless crimping, Crimping without stripping, Deep and shallow crimping, Core wire

splay, Half packing of insulation layer and provide alarm.

Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length Inspection and provide alarm.

Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless crimping and provide alarm.

Untwisting of the wires
Unwound wires are always twisted. A special
untwisting module removes this twist. The
wires are then 100% straight, which is crucial
for the subsequent fully automatic insertion.

No limit on the housing type, different kinds of housing can be inserted at the same time.

High flexibility and simple operation

Processing Samples